One component polyurethane dispersion for vinyl windows and other substrates

ABSTRACT

The present invention provides an aqueous polyurethane dispersion (PUD) comprising an amorphous polyester having a glass transition temperature (Tg) as determined by differential scanning calorimetry of less than −30° C.; wherein the aqueous polyurethane dispersion (PUD) has a glass transition temperature (Tg) as determined by differential scanning calorimetry (DSC) of 0° C. to 20° C. and a hard block content of greater than 50%. Coatings, adhesives, sealants, paints, primers and topcoats, made from the inventive aqueous polyurethane dispersion (PUD) pass detergent resistance testing according to the American Architectural Manufacturers Association&#39;s standard, AAMA 615-13, have a pencil hardness according to ASTM D3363 of at least 3H, and are particularly suited for use on low surface energy substrates such as vinyl and other surfaces including floors, windows, doors, window frames, door frames, window shutters, railing, gates, pillars, arbors, pergolas, trellises, gazebos, posts, fencing, pipes and fittings, wire and cable insulation, automobile components, credit cards, and siding.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation-in-part patent application and claimsthe benefit of U.S. Ser. No. 15/667,139 filed on Aug. 2, 2017, U.S. Ser.No. 15/945,865 filed on Apr. 5, 2018, and U.S. Ser. No. 15/948,263 filedon Apr. 9, 2018, the entire contents of each of which are incorporatedherein by reference.

FIELD OF THE INVENTION

The present invention relates in general to polymers and, morespecifically, to one component polyurethane dispersions which adherewell to vinyl and a variety of other substrates.

BACKGROUND OF THE INVENTION

As those skilled in the art are aware, it has proven very difficult todevelop coatings which will adhere well to vinyl windows and othersubstrates. This is because vinyl typically contains plasticizers suchas dialkyl phthalates, alkyl aryl phosphates, alkyl aryl phthalates,aryl phosphates, etc., which interfere with the ability of the coatingto adhere to the substrate.

In addition to the chemistry-related problems of trying to adhere acoating to vinyl, the American Architectural Manufacturers Association(AAMA) has very stringent standards for window coatings, including thosefor vinyl windows regarding a variety of parameters such as chemicalresistance, detergent resistance, humidity resistance and pencilhardness.

To reduce or eliminate problems with adhering coatings to vinyl andother substrates such as windows, floors, walls, ceilings, textiles,etc., therefore, a need exists in the art for a coating which willadhere to vinyl and other substrates but still provide the necessarychemical, detergent, and humidity resistances and pencil hardness topermit the use in vinyl window and other coatings.

SUMMARY OF THE INVENTION

Accordingly, the present invention addresses problems inherent in theart by providing a durable, chemically-resistant coating that can beapplied as a one-component, low VOC system for application to a varietyof substrates including, but not limited to, wood, thermoplastics,thermosets, concrete, masonry, textiles, metals, ceramics, composites,and glass.

The present invention provides a one-component polyurethane dispersion(PUD) based on ortho-phthalic based polyester polyols with a range ofmolecular weights. This chemistry provides or can be used in coatings,adhesives, paints including primers and topcoats, and sealants havingexcellent chemical resistance, especially with regard to aggressivedetergent testing. In addition, this invention provides coatings,adhesives, paints, primers, topcoats, and sealants with augmentedadhesion to low-surface energy substrates and improved hardness, whileretaining low (or no) volatile organic content. The instant inventionprovides two-component performance with a one-component coating.

These and other advantages and benefits of the present invention will beapparent from the Detailed Description of the Invention herein below.

BRIEF DESCRIPTION OF THE FIGURES

The present invention will now be described for purposes of illustrationand not limitation in conjunction with the figures, wherein:

FIG. 1 is a differential scanning calorimetry (DSC) thermogram of POLYOLA;

FIG. 2 is a differential scanning calorimetry (DSC) thermogram of POLYOLB;

FIG. 3 is a differential scanning calorimetry (DSC) thermogram of POLYOLC;

FIG. 4 is a differential scanning calorimetry (DSC) thermogram of POLYOLE:

FIG. 5 is a differential scanning calorimetry (DSC) thermogram of POLYOLD;

FIG. 6 is a differential scanning calorimetry (DSC) thermogram of thefirst heat of films made from the same polyurethane dispersion (PUD) andcontaining one of POLYOLS A, B, C, D, and E; and

FIG. 7 is a differential scanning calorimetry (DSC) thermogram of thereheat of films made from the same polyurethane dispersion (PUD) andcontaining one of POLYOLS A, B, C, D, and E.

DETAILED DESCRIPTION OF THE INVENTION

The present invention will now be described for purposes of illustrationand not limitation. Except in the operating examples, or where otherwiseindicated, all numbers expressing quantities, percentages, and so forthin the specification are to be understood as being modified in allinstances by the term “about.”

Any numerical range recited in this specification is intended to includeall sub-ranges of the same numerical precision subsumed within therecited range. For example, a range of “1.0 to 10.0” is intended toinclude all sub-ranges between (and including) the recited minimum valueof 1.0 and the recited maximum value of 10.0, that is, having a minimumvalue equal to or greater than 1.0 and a maximum value equal to or lessthan 10.0, such as, for example, 2.4 to 7.6. Any maximum numericallimitation recited in this specification is intended to include alllower numerical limitations subsumed therein and any minimum numericallimitation recited in this specification is intended to include allhigher numerical limitations subsumed therein. Accordingly, Applicantsreserve the right to amend this specification, including the claims, toexpressly recite any sub-range subsumed within the ranges expresslyrecited herein. All such ranges are intended to be inherently describedin this specification such that amending to expressly recite any suchsub-ranges would comply with the requirements of 35 U.S.C. § 112(a), and35 U.S.C. § 132(a).

Any patent, publication, or other disclosure material identified hereinis incorporated by reference into this specification in its entiretyunless otherwise indicated, but only to the extent that the incorporatedmaterial does not conflict with existing definitions, statements, orother disclosure material expressly set forth in this specification. Assuch, and to the extent necessary, the express disclosure as set forthin this specification supersedes any conflicting material incorporatedby reference herein. Any material, or portion thereof, that is said tobe incorporated by reference into this specification, but whichconflicts with existing definitions, statements, or other disclosurematerial set forth herein, is only incorporated to the extent that noconflict arises between that incorporated material and the existingdisclosure material. Applicants reserve the right to amend thisspecification to expressly recite any subject matter, or portionthereof, incorporated by reference herein.

Reference throughout this specification to “various non-limitingembodiments,” “certain embodiments,” or the like, means that aparticular feature or characteristic may be included in an embodiment.Thus, use of the phrase “in various non-limiting embodiments,” “incertain embodiments,” or the like, in this specification does notnecessarily refer to a common embodiment, and may refer to differentembodiments. Further, the particular features or characteristics may becombined in any suitable manner in one or more embodiments. Thus, theparticular features or characteristics illustrated or described inconnection with various or certain embodiments may be combined, in wholeor in part, with the features or characteristics of one or more otherembodiments without limitation. Such modifications and variations areintended to be included within the scope of the present specification.The various embodiments disclosed and described in this specificationcan comprise, consist of, or consist essentially of the features andcharacteristics as variously described herein.

The grammatical articles “a”, “an”, and “the”, as used herein, areintended to include “at least one” or “one or more”, unless otherwiseindicated, even if “at least one” or “one or more” is expressly used incertain instances. Thus, these articles are used in this specificationto refer to one or more than one (i.e., to “at least one”) of thegrammatical objects of the article. By way of example, and withoutlimitation, “a component” means one or more components, and thus,possibly, more than one component is contemplated and may be employed orused in an implementation of the described embodiments. Further, the useof a singular noun includes the plural, and the use of a plural nounincludes the singular, unless the context of the usage requiresotherwise.

Although compositions and methods are described in terms of “comprising”various components or steps, the compositions and methods can also“consist essentially of” or “consist of” the various components orsteps.

In various non-limiting embodiments, the present invention provides anaqueous polyurethane dispersion (PUD) comprising an amorphous polyesterhaving a glass transition temperature (T_(g)) as determined bydifferential scanning calorimetry (DSC) of less than −30° C.; whereinthe aqueous polyurethane dispersion (PUD) has a glass transitiontemperature (T_(g)) as determined by differential scanning calorimetryof 0° C. to 20° C. and a hard block content of greater than 50%.

In a first aspect, the present invention is directed to an aqueouspolyurethane dispersion (PUD) comprising the reaction product of: (i) apolyisocyanate; (ii) a polymeric polyol having a number averagemolecular weight of 400 to 8,000 g/mol; (iii) a compound comprising atleast one isocyanate-reactive group and an anionic group or potentiallyanionic group; (iv) an amorphous polyester having a glass transitiontemperature (Tg) as determined by differential scanning calorimetry(DSC) of less than −30° C.; (v) water; (vi) a mono functionalpolyalkylene ether; (vii) a polyol having a molecular weight of lessthan <400 g/mol, and (viii) a polyamine or amino alcohol having amolecular weight of 32 to 400 g/mol, wherein the aqueous polyurethanedispersion (PUD) has a glass transition temperature (Tg) as determinedby differential scanning calorimetry (DSC) of 0° C. to 20° C. and a hardblock content of greater than 50%.

In another aspect, the invention is directed to a coating containing anaqueous polyurethane dispersion (PUD), wherein the coating passesdetergent resistance testing according to AAMA 615-13 with a minimum 90%gloss retention, a maximum color change of 5 delta E, with no blisteringand no loss of adhesion after testing, wherein the coating exhibits nostaining by betadine after four hours, wherein the coating passeshumidity resistance testing according to ASTM D714 with no blisteringand wherein the coating has a pencil hardness according to ASTM D3363 ofat least 3H.

In yet another aspect, the invention is directed to a paint comprisingan aqueous polyurethane dispersion (PUD), wherein the paint passesdetergent resistance testing according to AAMA 615-13 with a minimum 90%gloss retention, a maximum color change of 5 delta E, no blistering andno loss of adhesion after testing, wherein the paint exhibits nostaining by betadine after four hours, wherein the paint passes humidityresistance testing according to ASTM D714 with no blistering and whereinthe coating has a pencil hardness according to ASTM D3363 of at least3H.

In still another aspect, the invention is directed to a primercomprising an aqueous polyurethane dispersion (PUD), wherein the primerpasses detergent resistance testing according to AAMA 615-13 with aminimum 90% gloss retention, a maximum color change of 5 delta E, noblistering and no loss of adhesion after testing, wherein the primerexhibits no staining by betadine after four hours, wherein the primerpasses humidity resistance testing according to ASTM D714 with noblistering and wherein the primer has a pencil hardness according toASTM D3363 of at least 3H.

In a further aspect, the invention is directed to a topcoat comprisingan aqueous polyurethane dispersion (PUD), wherein the topcoat passesdetergent resistance testing according to AAMA 615-13 with a minimum 90%gloss retention, a maximum color change of 5 delta E, no blistering andno loss of adhesion after testing, wherein the topcoat exhibits nostaining by betadine after four hours, wherein the topcoat passeshumidity resistance testing according to ASTM D714 with no blisteringand wherein the topcoat has a pencil hardness according to ASTM D3363 ofat least 3H.

In a still further aspect, the invention is directed to a low surfaceenergy substrate having applied thereto a coating containing an aqueouspolyurethane dispersion (PUD), wherein the coating passes detergentresistance testing according to AAMA 615-13 with a minimum 90% glossretention, a maximum color change of 5 delta E, no blistering and noloss of adhesion after testing, wherein the coating exhibits no stainingby betadine after four hours, wherein the coating passes humidityresistance testing according to ASTM D714 with no blistering and whereinthe coating has a pencil hardness according to ASTM D3363 of at least3H. In some additional aspects a coating containing an aqueous PUD canhave good dirt pick-up resistance.

In yet another aspect, the present disclosure describes a coatingcomposition that can include an aqueous polyurethane dispersion (PUD) asdescribed herein, a pigment, and a thickener, wherein the coatingcomposition has a solids content of at least 30 wt % based on a totalweight of the coating composition.

In still another aspect, the present disclosure describes a coatedsubstrate that can include a substrate and a coating composition appliedto the surface of the substrate to form a surface coating.

In some examples, coatings, adhesives, sealants, paints, primers andtopcoats made from the inventive aqueous polyurethane dispersion (PUD)pass detergent resistance testing according to the AmericanArchitectural Manufacturers Association's standard, AAMA 615-13, with aminimum 90% gloss retention, maximum color change of 5 delta E, noblistering and no loss of adhesion after testing, exhibits no stainingby betadine after four hours, and pass humidity resistance testingaccording to ASTM D714 with no blistering. The inventive polyurethanedispersions are particularly well suited for use in or as coatings,adhesives, sealants, paints, primers and topcoats applied to vinyl andother substrates, including but not limited to, floors, windows, doors,walls, window frames, window surrounds, door frames, window shutters,railing, gates, pillars, arbors, pergolas, trellises, gazebos, posts,fencing, pipes and fittings, wire and cable insulation, automobilecomponents, credit cards, cladding, siding, or the like. Other suitablesubstrates include, but are not limited to, wood; plastics such aspolyamide (PA), polyethylene (PE), high-density polyethylene (HDPE),low-density polyethylene (LDPE), polyethylene terephthalate (PET),polytetrafluoroethylene (PTFE), polyester (PES), polypropylene (PP),polystyrene (PS), polyvinyl chloride (PVC), polyurethane (PU),thermoplastic polyurethane, epoxy, polycarbonate (PC), acrylonitrilebutadiene styrene (ABS), polycarbonate/acrylonitrile butadiene styrene(PC/ABS), polyethylene/acrylonitrile butadiene styrene (PE/ABS),polymethyl methacrylate (PMMA), polybenzimidazole (PBI),polyoxymethylene (POM); drywall; concrete; masonry; textiles; metals;ceramics; composite; glass; or the like.

The present inventors have surprisingly found that coatings, adhesives,sealants, paints, primers, and topcoats, produced from the inventivepolyurethane dispersions have excellent chemical resistance properties,especially with regard to aggressive detergent testing. In addition,these dispersions provide coatings, adhesives, sealants, paints,primers, and topcoats with augmented adhesion to low-surface energysubstrates and improved hardness properties, while retaining low (or no)volatile organic content.

As used herein, the term “coating composition” refers to a mixture ofchemical components that will cure and form a coating when applied to asubstrate. As used herein, a “coating” means a layer of any substancespread over a surface.

The terms “adhesive” or “adhesive compound”, refer to any substance thatcan adhere or bond two items together. Implicit in the definition of an“adhesive composition” or “adhesive formulation” is the concept that thecomposition or formulation is a combination or mixture of more than onespecies, component or compound, which can include adhesive monomers,oligomers, and polymers along with other materials.

A “sealant composition” refers to a composition which may be applied toone or more surfaces to form a protective barrier, for example, toprevent ingress or egress of solid, liquid or gaseous material oralternatively to allow selective permeability through the barrier to gasand liquid. In particular, it may provide a seal between surfaces.

A “casting composition” refers to a mixture of liquid chemicalcomponents which is usually poured into a mold containing a hollowcavity of the desired shape, and then allowed to solidify.

A “composite” refers to a material made from two or more polymers,optionally containing other kinds of materials. A composite hasdifferent properties from those of the individual polymers/materialswhich make it up.

“Cured,” “cured composition” or “cured compound” refers to componentsand mixtures obtained from reactive curable original compound(s) ormixture(s) thereof which have undergone chemical and/or physical changessuch that the original compound(s) or mixture(s) is(are) transformedinto a solid, substantially non-flowing material. A typical curingprocess may involve crosslinking. Suitable crosslinking additivesinclude, but are not limited to, polyisocyanates, aziridines, andcarbodiimides.

The term “curable” means that an original compound(s) or compositionmaterial(s) can be transformed into a solid, substantially non-flowingmaterial by means of chemical reaction, crosslinking, radiationcrosslinking, or the like. Thus, compositions of the invention arecurable, but unless otherwise specified, the original compound(s) orcomposition material(s) is(are) not cured.

As used herein, the term “paint” refers to a substance used fordecorating or protecting a surface, and is typically a mixturecontaining a solid pigment suspended in a liquid, that when applied to asurface dries to form a hard, protective coating.

As used herein, “primer” refers to a substance used as a preparatorycoat on previously an unpainted or uncoated surface to prevent theabsorption of subsequent layers of coating or paint.

As used herein, “topcoat” refers to a transparent or translucent coatapplied over the underlying material as a sealer. In a paint system, thetopcoat provides a seal over the intermediate coat(s) and the primer.

As used herein, “polymer” encompasses prepolymers, oligomers and bothhomopolymers and copolymers; the prefix “poly” in this context referringto two or more. As used herein, “molecular weight”, when used inreference to a polymer, refers to the number average molecular weight(“M_(n)”), unless otherwise specified. As used herein, the M_(n) of apolymer containing functional groups, such as a polyol, can becalculated from the functional group number, such as hydroxyl number,which is determined by end-group analysis.

As used herein, “soft blocks” contain polyethers, polyesters andpolycarbonates and “hard blocks” contain urethanes, urea groups, shortchain amines, diols and diisocyanates. In some embodiments, theinventive compositions have a hard block content of greater than 50%. Incertain other embodiments, the inventive compositions have a hard blockcontent of 50% to 60%. In various embodiments, the inventivecompositions have a hard block content of 55% to 60%.

As used herein, the term “aliphatic” refers to organic compoundscharacterized by substituted or un-substituted straight, branched,and/or cyclic chain arrangements of constituent carbon atoms. Aliphaticcompounds do not contain aromatic rings as part of the molecularstructure thereof. As used herein, the term “cycloaliphatic” refers toorganic compounds characterized by arrangement of carbon atoms in closedring structures. Cycloaliphatic compounds do not contain aromatic ringsas part of the molecular structure thereof. Therefore, cycloaliphaticcompounds are a subset of aliphatic compounds. Therefore, the term“aliphatic” encompasses aliphatic compounds and cycloaliphaticcompounds.

As used herein, “diisocyanate” refers to a compound containing twoisocyanate groups. As used herein, “polyisocyanate” refers to a compoundcontaining two or more isocyanate groups. Hence, diisocyanates are asubset of polyisocyanates.

As used herein, the term “dispersion” refers to a composition comprisinga discontinuous phase distributed throughout a continuous phase. Forexample, “waterborne dispersion” and “aqueous dispersion” refer tocompositions comprising particles or solutes distributed throughoutliquid water. Waterborne dispersions and aqueous dispersions may alsoinclude one or more co-solvents in addition to the particles or solutesand water. As used herein, the term “dispersion” includes, for example,colloids, emulsions, suspensions, sols, solutions (i.e., molecular orionic dispersions), and the like.

As used herein, the term “aqueous polyurethane dispersion” means adispersion of polyurethane particles in a continuous phase comprisingwater. As used herein, the term “polyurethane” refers to any polymer oroligomer comprising urethane (i.e., carbamate) groups, urea groups, orboth. Thus, the term “polyurethane” as used herein refers collectivelyto polyurethanes, polyureas, and polymers containing both urethane andurea groups, unless otherwise indicated.

In various embodiments, the dispersions, coatings, paints, primers, andtopcoats of the invention include n-methyl-2-pyrrolidone (NMP) inamounts up to 15 wt. %, in some embodiments up to 10 wt. % in otherembodiments up to 7 wt. % and in certain embodiments up to 5 wt. %,based on the total weight of the dispersions, coatings, paints, primers,and topcoats of the present invention. In various other embodiments, thedispersions, coatings, paints, primers, and topcoats are substantiallyfree of NMP. As used herein, the term “substantially free ofn-methyl-2-pyrrolidone (NMP)” means the dispersions, coatings, paints,primers, and topcoats comprise in some embodiments, less than 0.2 wt. %NMP, in other embodiments, less than 0.1 wt. % NMP, in yet otherembodiments less than 0.01 wt. % NMP, and in some embodiments 0 wt. %NMP, based on the total weight of the dispersions, compositions,coatings, paints, primers and topcoats of the present invention.

In certain embodiments, the aqueous polyurethane dispersion (PUD) thatis used in the present invention comprises one or more polyurethanesthat are the reaction product of reactants comprising, consistingessentially of, or, in some cases, consisting of: a polyisocyanate; apolymeric polyol having a number average molecular weight (“M_(n)”) of400 to 8,000 g/mol; and a compound comprising at least oneisocyanate-reactive group and an anionic group or potentially anionicgroup.

The present invention is directed to an aqueous polyurethane dispersion(PUD) comprising the reaction product of: (i) a polyisocyanate; (ii) apolymeric polyol having a number average molecular weight of 400 to 8000g/mol; (iii) a compound comprising at least one isocyanate-reactivegroup and an anionic group or potentially anionic group; (iv) anamorphous polyester having a glass transition temperature (T_(g)) asdetermined by differential scanning calorimetry (DSC) of less than −30°C.; (v) water, (vi) a mono functional polyalkylene ether; (vii) a polyolhaving a molecular weight of less than <400 g/mol, and (viii) apolyamine or amino alcohol having a molecular weight of 32 to 400 g/mol,wherein the aqueous polyurethane dispersion (PUD) has a glass transitiontemperature (T_(g)) as determined by differential scanning calorimetry(DSC) of 0° C. to 20° C. and a hard block content of greater than 50%.

Suitable polyisocyanates (i) include, but are not limited to, aromatic,araliphatic, aliphatic and cycloaliphatic polyisocyanates, such as, forexample, 1,4-butylene diisocyanate, 1,6-hexamethylene diisocyanate(HDI), pentamethylene diisocyanate (PDI), isophorone diisocyanate(IPDI), 2,2,4- and 2,4,4-trimethyl-hexamethylene diisocyanate, theisomeric bis-(4,4′-isocyanatocyclohexyl)methanes or mixtures thereof ofany desired isomer content, 1,4-cyclohexylene diisocyanate,1,4-phenylene diisocyanate, 2,4- and/or 2,6-toluene diisocyanate orhydrogenated 2,4- and/or 2,6-toluene diisocyanate, 1,5-naphthalenediisocyanate, 2,4′- and 4,4′-diphenylmethane diisocyanate, 1,3- and1,4-bis-(2-isocyanato-prop-2-yl)-benzene (TMXDI),1,3-bis(isocyanato-methyl)benzene (XDI), (S)-alkyl2,6-diisocyanato-hexanoates or (L)-alkyl 2,6-diisocyanatohexanoates.

Polyisocyanates having a functionality >2 can also be used if desired.Such polyisocyanates include modified diisocyanates having a uretdione,isocyanurate, urethane, allophanate, biuret, iminooxadiazine-dioneand/or oxadiazinetrione structure, as well as unmodified polyisocyanateshaving more than 2 NCO groups per molecule, for example4-isocyanatomethyl-1,8-octane diisocyanate (nonane triisocyanate) ortriphenylmethane-4,4′,4″-triisocyanate.

In some embodiments of the present invention, polyisocyanates orpolyisocyanate mixtures containing only aliphatically and/orcycloaliphatically bonded isocyanate groups are used that have a meanfunctionality of from 2 to 4, such as 2 to 2.6 or 2 to 2.4.

Polymeric polyols (ii) have a molecular weight M_(n) of from 400 to 8000g/mol, such as 400 to 6000 g/mol or, in some cases, 500 to 3000 g/mol,1000 to 3000 g/mol or 1500 to 3000 g/mol. In certain embodiments, thesepolymeric polyols have a hydroxyl number of from 20 to 400 mg KOH/g ofsubstance, such as 20 to 300 mg KOH/g of substance, 20 to 200 mg KOH/gof substance or 20 to 100 mg KOH/g of substance. In certain embodiments,these polymeric polyols have a hydroxyl functionality of 1.5 to 6, suchas 1.8 to 3 or 1.9 to 2.1. As will be appreciated, the M_(n) of apolymer containing functional groups, such as a polyol, can, asdiscussed earlier, be calculated from the functional group number, suchas hydroxyl number, which is determined by end-group analysis. “Hydroxylnumber”, as used herein, is determined according to DIN 53240.

Exemplary polymeric polyols (ii) include, for example, polyesterpolyols, polyacrylate polyols, polyurethane polyols, polycarbonatepolyols, polyether polyols, polyester polyacrylate polyols, polyurethanepolyacrylate polyols, polyurethane polyester polyols, polyurethanepolyether polyols, polyurethane polycarbonate polyols, polyesterpolycarbonate polyols, phenol/formaldehyde resins, on their own or inmixtures.

Suitable polyether polyols include, for example, the polyadditionproducts of the styrene oxides, of ethylene oxide, propylene oxide,tetrahydrofuran, butylene oxide, epichlorohydrin, as well as theirmixed-addition and graft products, as well as the polyether polyolsobtained by condensation of polyhydric alcohols or mixtures thereof andthose obtained by alkoxylation of polyhydric alcohols, amines and aminoalcohols.

Suitable polyether polyols often have a hydroxyl functionality of 1.5 to6.0, such as 1.8 to 3.0, a hydroxyl number of 20 to 700 mg KOH/g solid,such as 20 to 100, 20 to 50 or, in some cases 20 to 40 mg KOH/g solid,and/or a M_(n) of 400 to 4000 g/mol, such as 100 to 4000 or 1000 to 3000g/mol.

Exemplary polyester polyols are the polycondensation products of di- aswell as optionally tri- and tetra-ols and di- as well as optionally tri-and tetra-carboxylic acids or hydroxycarboxylic acids or lactones.Instead of the free polycarboxylic acids it is also possible to use thecorresponding polycarboxylic acid anhydrides or correspondingpolycarboxylic acid esters of lower alcohols to prepare the polyesters.Examples of suitable diols are ethylene glycol, butylene glycol,diethylene glycol, triethylene glycol, polyalkylene glycols such aspolyethylene glycol, further 1,2-propanediol, 1,3-propanediol,1,3-butanediol, 1,4-butanediol, 1,6-hexanediol and isomers,1,8-octanediol, neopentyl glycol, 1,4-bishydroxymethyl-cyclohexane,2-methyl-1,3-propanediol, 2,2,4-trimethyl-1,3-pentanediol, dipropyleneglycol, polypropylene glycols, dibutylene glycol, polybutylene glycols,bisphenol A, tetrabromobisphenol A, lactone-modified diols, orhydroxypivalic acid neopentyl glycol ester. In order to achieve afunctionality >2, polyols having a functionality of 3 can optionally beused proportionately, for example trimethylolpropane, glycerol,erythritol, pentaerythritol, trimethylolbenzene or trishydroxyethylisocyanurate.

Suitable dicarboxylic acids are, for example, phthalic acid, isophthalicacid, terephthalic acid, tetrahydrophthalic acid, hexahydro-phthalicacid, cyclohexane-dicarboxylic acid, adipic acid, azelaic acid, sebacicacid, glutaric acid, tetrachlorophthalic acid, maleic acid, fumaricacid, itaconic acid, malonic acid, suberic acid, 2-methylsuccinic acid,3,3-diethylglutaric acid, and/or 2,2-dimethylsuccinic acid. Anhydridesof those acids can likewise be used, where they exist. Thus, for thepurposes of the present invention, anhydrides are included in theexpression “acid”. Monocarboxylic acids, such as benzoic acid andhexanecarboxylic acid, can also be used, provided that the meanfunctionality of the polyol is ≥2. Saturated aliphatic or aromatic acidscan be used, such as adipic acid or isophthalic acid. Trimellitic acidis a polycarboxylic acid which can also optionally be used.

Hydroxycarboxylic acids which can be used as reactants in thepreparation of a polyester polyol having terminal hydroxyl groups are,for example, hydroxycaproic acid, hydroxybutyric acid, hydroxydecanoicacid, hydroxystearic acid and the like. Suitable lactones are, forexample, ε-caprolactone, butyrolactone and their homologues.

In certain embodiments of the present invention, polymer polyol (ii)comprises or, in some cases, consists essentially of or consists of apolyester diol that is a reaction product of butanediol and one or moreof neopentyl glycol, hexanediol, ethylene glycol, and diethylene glycolwith adipic acid and one or more of phthalic acid and isophthalic acid,such as polyester polyols that are a reaction product of at least one ofbutanediol, neopentyl glycol, and hexanediol with at least one of adipicacid and phthalic acid.

Suitable polyester polyols, such as the foregoing polyester diols, oftenhave a hydroxyl functionality of 1.5 to 6.0, such as 1.8 to 3.0, ahydroxyl number of 20 to 700 mg KOH/gram solid, such as 20 to 100, 20 to80 or, in some cases 40 to 80 mg KOH/g solid, and/or a M_(n) of 500 to3000 g/mol, such as 600 to 2500 g/mol.

Exemplary polycarbonate polyols are obtainable by reaction of carbonicacid derivatives, for example diphenyl carbonate, dimethyl carbonate orphosgene, with diols. Suitable diols include the diols mentioned earlierwith respect to the preparation of polyester polyols. In some cases, thediol component contains from 40 wt. % to 100 wt. % 1,6-hexanediol and/orhexanediol derivatives, often containing ether or ester groups inaddition to terminal OH groups, for example products which are obtainedby reaction of one mole of hexanediol with at least one mole, preferablyfrom one to two moles, of ε-caprolactone or by etherification ofhexanediol with itself to form di- or tri-hexylene glycol. Polyetherpolycarbonate polyols can also be used.

The third component of the polyurethane dispersion (PUD) is a compoundcomprising at least one isocyanate-reactive group and an anionic groupor potentially anionic group (iii). Exemplary such compounds are thosewhich contain, for example, carboxylate, sulfonate, phosphonate groupsor groups which can be converted into the above-mentioned groups by saltformation (potentially anionic groups), and which can be incorporatedinto the macromolecules by isocyanate-reactive groups, such as hydroxylor amine groups, that are present.

Suitable anionic or potentially anionic compounds are, for example,mono- and di-hydroxycarboxylic acids, mono- and di-aminocarboxylicacids, mono- and di-hydroxysulfonic acids, mono- and di-aminosulfonicacids as well as mono- and di-hydroxyphosphonic acids or mono- anddi-aminophosphonic acids and their salts, such as dimethylol-propionicacid, dimethylolbutyric acid, hydroxypivalic acid,N-(2-amino-ethyl)-β-alanine, 2-(2-amino-ethylamino)-ethanesulfonic acid,ethylene-diamine-propyl- or -butyl-sulfonic acid, 1,2- or1,3-propylenediamine-3-ethylsulfonic acid, malic acid, citric acid,glycolic acid, lactic acid. In certain embodiments, the anionic orpotentially anionic compounds have at least one of carboxy, carboxylate,and sulfonate groups and have a functionality of from 1.9 to 2.1, suchas the salts of 2-(2-aminoethyl-amino)ethanesulfonic acid.

In certain embodiments, component (iii) is used in an amount of at least0.1% by weight, such as at least 1%, or at least 3% by weight and/or nomore than 10% by weight, such as no more than 7% by weight, based on thetotal weight of reactants used to make the polyurethane.

Amorphous polyesters (iv) are included in the inventive polyurethanedispersion (PUD) which have a glass transition temperature (T_(g)) asdetermined by differential scanning calorimetry (DSC) of less than −30°C. In various embodiments, these polyesters have a molecular weight offrom 300 to 3000. In certain embodiments, these polyesters have amolecular weight of approximately 1000. In some embodiments theamorphous polyester (iv) comprises an ortho-phthalicanhydride/1,6-hexane diol.

Component (vi) is a mono functional polyalkylene ether that contains atleast one, in some cases one, hydroxy or amino group. In someembodiments, component (vi) comprises compounds of the formula:H—Y′—X—Y—R

in which R is a monovalent hydrocarbon radical having 1 to 12 carbonatoms, such as an unsubstituted alkyl radical having 1 to 4 carbonatoms; X is a polyalkylene oxide chain having 5 to 90, such as 20 to 70chain members, which may comprise at least 40%, such as at least 65%,ethylene oxide units and which in addition to ethylene oxide units maycomprise propylene oxide, butylene oxide and/or styrene oxide units; andY and Y′ are each independently oxygen or —NR′— in which R′ is H or R,in which R is defined above.

Mono functional polyalkylene ethers suitable for use in component (vi)may, in some cases, contain 7 to 55 ethylene oxide units per molecule,and can be obtained by alkoxylation of suitable starter molecules, suchas, for example, saturated monoalcohols, such as methanol, ethanol,n-propanol, isopropanol, n-butanol, isobutanol, sec-butanol, theisomeric pentanols, hexanols, octanols and nonanols, n-decanol,n-dodecanol, n-tetradecanol, n-hexadecanol, n-octadecanol, cyclohexanol,the isomeric methyl-cyclohexanols or hydroxymethyl-cyclohexane,3-ethyl-3-hydroxymethyloxetan or tetrahydrofurfuryl alcohol; diethyleneglycol monoalkyl ethers, such as, for example, diethylene glycolmonobutyl ether; unsaturated alcohols, such as allyl alcohol,1,1-dimethyl-allyl alcohol or oleic alcohol; aromatic alcohols, such asphenol, the isomeric cresols or methoxyphenols; araliphatic alcohols,such as benzyl alcohol, anise alcohol or cinnamic alcohol; secondarymonoamines, such as dimethylamine, diethylamine, dipropylamine,diisopropylamine, dibutyl-amine, bis-(2-ethylhexyl)-amine, N-methyl- andN-ethyl-cyclohexylamine or dicyclohexylamine; as well as heterocyclicsecondary amines, such as morpholine, pyrrolidine, piperidine or1H-pyrazole, including mixtures of two or more of any of the foregoing.

Alkylene oxides suitable for the alkoxylation reaction include, forexample, ethylene oxide and propylene oxide, which can be used in thealkoxylation reaction in any desired sequence or alternatively inadmixture. In some embodiments, component (vi) comprises a copolymer ofethylene oxide with propylene oxide that contains ethylene oxide in anamount of at least 40% by weight, such as at least 50% by weight, atleast 60% by weight or at least 65% by weight and/or up to 90% by weightor up to 80% by weight, based on the total weight of ethylene oxide andpropylene oxide. In certain embodiments, the M_(n) of such a copolymeris 300 g/mol to 6000 g/mol, such as 500 g/mol to 4000 g/mol, such as1000 g/mol to 3000 g/mol.

In certain embodiments, component (vi) is used in an amount of at least1% by weight, such as at least 5%, or at least 10% by weight or no morethan 30% by weight, such as no more than 20% by weight, based on thetotal weight of reactants used to make the polyurethane.

Component (vii) comprises a polyol having a molecular weight of lessthan <400 grams/mol. Examples of such polyols include, withoutlimitation, the diols mentioned earlier with respect to the preparationof polyester polyols. In some cases, the polyol having a molecularweight of less than <400 g/mol has up to 20 carbon atoms, such as is thecase with, for example, ethylene glycol, diethylene glycol, triethyleneglycol, 1,2-propanediol, 1,3-propanediol, 1,4-butanediol, 1,3-butyleneglycol, cyclohexanediol, 1,4-cyclohexanedimethanol, 1,6-hexanediol,neopentyl glycol, hydroquinone dihydroxyethyl ether, bisphenol A(2,2-bis(4-hydroxy-phenyl)propane), hydrogenated bisphenol A,(2,2-bis(4-hydroxycyclo-hexyl)propane), trimethylolpropane, glycerol,pentaerythritol and also any desired mixtures of two or more thereof.Also suitable are ester diols of the specified molecular weight rangesuch as α-hydroxybutyl-ε-hydroxy-caproic acid ester,ω-hydroxyhexyl-γ-hydroxybutyric acid ester, β-hydroxy-ethyl adipate orbis(β-hydroxyethyl) terephthalate.

In certain embodiments, component (vii) is used in an amount of at least1% by weight, such as at least 2%, or at least 3% by weight and/or nomore than 20% by weight, such as no more than 10% or no more than 5% byweight, based on the total weight of reactants used to make thepolyurethane.

Component (viii) is used for chain extension and includes di- orpoly-amines as well as hydrazides, for example ethylenediamine, 1,2- and1,3-diaminopropane, 1,4-diaminobutane, 1,6-diaminohexane,isophorone-diamine, isomer mixture of 2,2,4- and2,4,4-trimethyl-hexamethylene-diamine, 2-methylpentamethylenediamine,diethylenetriamine, 1,3- and 1,4-xylylenediamine,α,α,α′,α′-tetramethyl-1,3-and-1,4-xylylenediamine and4,4-diaminodicyclohexylmethane, dimethylethylenediamine, hydrazine oradipic acid dihydrazide. Also suitable for use are compounds whichcontain active hydrogen of different reactivity towards NCO groups, suchas compounds which contain, in addition to a primary amino group, alsosecondary amino groups or, in addition to an amino group (primary orsecondary), also OH groups. Examples thereof are primary/secondaryamines, such as 3-amino-1-methyl-aminopropane,3-amino-1-ethylaminopropane, 3-amino-1-cyclohexylaminopropane,3-amino-1-methylaminobutane, also alkanolamines such asN-aminoethylethanol-amine, ethanolamine, 3-aminopropanol orneopentanolamine.

In certain embodiments, component (viii) is used in an amount of atleast 1% by weight, such as at least 3% or at least 5% by weight and nomore than 10% by weight, such as no more than 8% or, in some cases, nomore than 7% by weight, based on the total weight of reactants used tomake the polyurethane.

In various non-limiting embodiments of the present invention, theaqueous polyurethane dispersion (PUD) has a glass transition temperature(T_(g)) as determined by differential scanning calorimetry (DSC) of 0°C. to 20° C. and a hard block content of greater than 50%. In certainembodiments, the hard block content is from 50% to 60% and in apreferred embodiment, the hard block content is from greater than 55% to60%.

Any of a variety of processes can be used to prepare the aqueouspolyurethane dispersion (PUD) of the present invention, such as theprepolymer mixing method, acetone method or melt dispersing method, eachof which will be understood by a person skilled in the art of makingaqueous polyurethane dispersions. For example, in some embodiments, theaqueous polyurethane dispersions of the present invention may beproduced by the acetone method, such as is described, for example, inU.S. Patent Application Publication No. 2007/0167565 A1 at[0057]-[0073], the cited portion of which being incorporated herein byreference.

In certain embodiments, the resin solids content of the aqueouspolyurethane dispersion (PUD) prepared by any of these methods is atleast 20% by weight, such as at least 25% or at least 30% by weight orno more than 65% by weight, such as no more than 50% or no more than 45%by weight, based on the total weight of the dispersion.

Among the possible applications for the inventive aqueous polyurethanedispersion (PUD) is in or as a coating or coating composition, paint,primer or topcoat for application on a frame or other component of anarchitectural article, such as a vinyl door, door frame, floor, wall,ceiling, window, window frame, window surrounds, window shutters,railing, gates, pillars, arbors, pergolas, trellises, gazebos, posts,fencing, cladding and siding, particularly those that are constructed ofa material such as polyvinylchloride (PVC). In certain embodiments, theaqueous polyurethane dispersion (PUD) of the present invention mayproduce a cured coating that, when used on a frame or other component ofan architectural article, such as a door or window, meets or exceedsmany if not all of the requirements of AAMA specification 615-13,“Voluntary Specification, Performance Requirements and Test Proceduresfor Superior Performing Organic Coatings on Plastic Profiles”, (referredto herein as “AAMA 615-13”). For example, cured coatings, primers, andtopcoats made from the aqueous polyurethane dispersion (PUD) of thepresent invention, when deposited over a low surface energy syntheticsubstrate, such as polyvinylchloride (PVC), may pass the detergentresistance test described in AAMA 615-13. In certain other embodiments,the aqueous polyurethane dispersion (PUD) of the present invention maybe applied to any of a variety of substrates including, but not limitedto, wood; plastics such as polyamide (PA), polyethylene (PE),high-density polyethylene (HDPE), low-density polyethylene (LDPE),polyethylene terephthalate (PET), polytetrafluoroethylene (PTFE),polyester (PES), polypropylene (PP), polystyrene (PS), polyvinylchloride (PVC), polyurethane (PU), thermoplastic polyurethane, epoxy,polycarbonate (PC), acrylonitrile butadiene styrene (ABS),polycarbonate/acrylonitrile butadiene styrene (PC/ABS),polyethylene/acrylonitrile butadiene styrene (PE/ABS), polymathicmethacrylate (PMMA), polybenzimidazole (PBI), polyoxymethylene (POM);concrete; masonry; textiles; metals; ceramics; composites; glass; or thelike.

As used herein, “vinyl” means materials made by polymerizing an alkenegroup into a chain. Examples of vinyl compounds include, but are notlimited to, polyvinylchloride, polystyrene, polyvinyl acetate, polyvinylalcohol, and polyacrylonitrile.

As used herein, “low surface energy”, when used to describe a substrate,in certain embodiments means a material having a surface energy of from12 mJ/m² to 60 mJ/m²; in other embodiments, the material has a surfaceenergy of from 25 mJ/m² to 45 mJ/m²; and in yet other embodiments, thematerial has a surface energy of 30 mJ/m² to 40 mJ/m². Representativelow surface energy materials include the vinyl materials listed aboveand polyhexafluoropropylene, polytetrafluoroethylene, poly(vinylidenefluoride), poly(chlorotrifluoroethylene), polyethylene, polypropylene,poly(methylmethacrylate), polyamide, poly(vinylidene chloride),poly(ethylene terephthalate), epoxy, phenol-resorcinol resin,styrene-butadiene rubber, and acrylonitrile-butadiene rubber.

The aqueous polyurethane dispersions (PUDs), coatings or coatingcompositions, adhesives, and sealants of the present invention mayfurther include any of a variety of additives such as defoamers,devolatilizers, thickeners, flow control additives, colorants (includingpigments and dyes), surfactants, dispersants, and neutralizers as isknown to those skilled in the art.

The aqueous polyurethane dispersions (PUDs), coatings or coatingcompositions, primers and topcoats of the present invention may beadmixed and combined with the conventional paint-technology binders,auxiliaries and additives, selected from the group of pigments, dyes,matting agents, flow control additives, wetting additives, slipadditives, pigments, including metallic effect pigments, fillers,nanoparticles, light stabilizing particles, anti-yellowing additives,thickeners, and additives for reducing the surface tension.

The aqueous polyurethane dispersions (PUDs), coatings or coatingcompositions, adhesives, paints, primers, topcoats, and sealantsaccording to the invention can be applied to the substrate by theconventional techniques, such as, spraying, rolling, flooding, printing,knife-coating, pouring, brushing and dipping.

One example of a coating composition can include a PUD as describedherein and a pigment. Further, the coating composition can have a solidscontent of at least 30 wt % based on a total weight of the coatingcomposition. Thus, a PUD as described herein can be employed toformulate a variety of coating compositions including a pigment and thathave a solids content of at least 30 wt % based on a total weight of thecoating composition.

In further detail, the PUD can be included in the coating composition ina variety of amounts. For example, the PUD can generally be present inthe coating composition in an amount sufficient to impart one or more ofthe benefits disclosed herein. For example, in some cases, PUD solidscan include from about 35 wt % to about 70 wt % of total solids contentof the coating composition. In other examples, PUD solids can includefrom about 40 wt % to about 60 wt % of total solids content of thecoating composition. In still other examples, PUD solids can includefrom about 35 wt % to about 55 wt % or from about 45 wt % to about 65 wt% of total solids content of the coating composition.

The coating composition can generally include from about 35 wt % toabout 70 wt % solids based on a total weight of the coating composition.In some examples, the coating composition can include from about 40 wt %to about 60 wt % solids based on a total weight of the coatingcomposition. In some additional examples, the coating composition caninclude from about 40 wt % to about 50 wt % solids, from about 45 wt %to about 55 wt % solids, or from about 50 wt % to about 60 wt % solidsbased on a total weight of the coating composition.

Additionally, the coating composition can generally have a density offrom about 5 pounds per gallon (lbs/gal) to about 15 lbs/gal. In someadditional examples, the coating composition can have a density of fromabout 8 lbs/gal to about 12 lbs/gal. In still other examples, thecoating composition can have a density of from about 5 lbs/gal to about10 lbs/gal, from about 7 lbs/gal to about 13 lbs/gal, or from about 10lbs/gal to about 15 lbs/gal.

The coating composition can generally form an architectural coating,paint, primer, topcoat composition, or the like. In some specificexamples, the coating composition can include a pigment. Where this isthe case, a variety of pigments can be included in the coatingcomposition. Suitable pigments can include organic pigments, inorganicpigments, natural pigments, synthetic pigments, or a combinationthereof. Non-limiting examples can include a black pigment, a bluepigment, a brown pigment, a gold pigment, a green pigment, a greypigment, an orange pigment, a pink pigment, a red pigment, a violetpigment, a white pigment, a yellow pigment, the like, or a combinationthereof.

Non-limiting examples of black pigments can include carbon black, ivoryblack, vine black, lamp black, mars black, titanium black, manganesedioxide, the like, or a combination thereof.

Non-limiting examples of blue pigments can include ultramarine blue,Persian blue, cobalt blue, cerulean blue, Egyptian blue, han blue,azurite, Prussian blue, YInMn blue, manganese blue, phthalocyanine blue,the like, or a combination thereof.

Non-limiting examples of brown pigments can include raw umber, rawsienna, the like, or a combination thereof.

Non-limiting examples of gold pigments can include bronze powder, copperalloy, metallic gold, the like or a combination thereof.

Non-limiting examples of green pigments can include cadmium green,chrome green, viridian, cobalt green, malachite, Scheele's green, greenearth, the like, or a combination thereof.

Non-limiting examples of grey pigments can include bismuth powder, ironpowder, metallic silver, stainless steel powder, aluminum powder,metallic lead, pewter, metallic zinc, the like, or a combinationthereof.

Non-limiting examples of orange pigments can include cadmium orange,chrome orange, the like or a combination thereof.

Non-limiting examples of pink pigments can include coral pink, pearlpink, pink mica, purpurite, the like, or a combination thereof.

Non-limiting examples of red pigments can include realgar, cadmium red,sanguine, caput mortuum, indian red, venetian red, oxide red, red ochre,burnt sienna, minium, vermilion, quinacridone, the like, or acombination thereof.

Non-limiting examples of violet pigments can include ultramarine violet,han purple, phthalo blue, cobalt violet, manganese violet, purple ofcassius, the like, or a combination thereof.

Non-limiting examples of white pigments can include antimony white,barium sulfate, lithopone, cremnitz white, titanium white, zinc white,the like, or a combination thereof.

Non-limiting examples of yellow pigments can include orpiment, primroseyellow, cadmium yellow, chrome yellow, aureolin, yellow ochre, naplesyellow, lead-tin-yellow, titanium yellow, mosaic gold, zinc yellow, thelike, or a combination thereof.

Pigments can be included in the coating composition in a variety ofamounts to achieve a desired composition color. In some examples, thepigment can be present in the coating composition in an amount of fromabout 5 wt % to about 30 wt % based on a total weight of the coatingcomposition. In other examples, the pigment can be present in thecoating composition in an amount of from about 10 wt % to about 25 wt %based on a total weight of the coating composition. In still otherexamples, the pigment can be present in the coating composition in anamount of from about 5 wt % to about 20 wt %, from about 10 wt % toabout 30 wt %, or from about 15 wt % to about 25 wt % based on a totalweight of the coating composition.

In additional examples, the pigment can be present in the coatingcomposition in an amount of from about 15 wt % to about 65 wt % based ona total solids content of the coating composition. In other examples,the pigment can be present in the coating composition in an amount offrom about 25 wt % to about 55 wt % based on a total solids content ofthe coating composition. In still further examples, the pigment can bepresent in the coating composition in an amount of from about 15 wt % toabout 35 wt %, from about 25 wt % to about 45 wt %, from about 35 wt %to about 55 wt %, or from about 45 wt % to about 65 wt % based on atotal solids content of the coating composition.

In some further examples, the coating composition can include athickener or thickening agent. A thickener can be employed to impart asuitable viscosity, flow properties, coating properties, the like, or acombination thereof to the coating composition.

A variety of suitable thickeners can be included in the coatingcompositions described herein. Non-limiting examples can include acellulosic thickening agent, an acrylic thickening agent, an associativethickening agent, a clay thickening agent, guar, alginate, pectin,xanthene, tragacanth, starch, the like, or a combination thereof.

Non-limiting examples of cellulosic thickening agents can includemethylcellulose (MC), hydroxyl ethyl cellulose (HEC), methyl hydroxyethyl cellulose (MHEC), hydroxy propyl cellulose (HPC), hydroxyl propylmethyl cellulose (HPMC), carboxy methyl cellulose (CMC), ethyl hydroxyethyl cellulose (EHEC), carboxy methyl hydroxy ethyl cellulose (CMHEC),aminated celluloses, the like, or a combination thereof.

Non-limiting examples of acrylic thickening agents can include variouspolymers including acrylate repeat units, methacrylate repeat units,alkyl acrylate repeat units, alkyl methacrylate repeat units, the like,or a combination thereof. Acrylic thickening agents can generally have aweight average molecular weight that is suitable to impart a desirableviscosity to the coating composition when added at concentration levelsas described herein.

Associative thickening agents are thickeners that bond to, crosslinkwith, or otherwise associate with other components of the coatingcomposition in a manner that increases the viscosity of the coatingcomposition. For example, in some cases, a hydrophobic or hydrophilicfunctional group of the associative thickening agent can bind with afunctional group of another component of the coating composition toincrease the viscosity of the coating composition. Non-limiting examplesof associative thickening agents can include acrylic thickening agents,urethane thickening agents, hydrophobically modified hydroxy ethylcellulose, hydrophobically modified polyacrylamide, the like, or acombination thereof.

A variety of clay thickening agents can also be employed. Non-limitingexamples of clay thickening agents can include attapulgite, hectorite,bentonite, kaolin, the like, or a combination thereof.

The thickener can be present in the coating composition in a variety ofamounts. In some examples, the thickener can be present in the coatingcomposition in an amount of from about 0.1 wt % to about 3 wt % based ona total weight of the coating composition. In other examples, thethickener is present in the coating composition in an amount of fromabout 0.5 wt % to about 2.5 wt % based on a total weight of the coatingcomposition. In additional examples, the thickener is present in thecoating composition in an amount of from about 1 wt % to about 2 wt %based on a total weight of the coating composition.

In other examples, thickener solids can be present in the coatingcomposition in an amount of from about 1 wt % to about 7 wt % based ontotal solids content of the coating composition. In still otherexamples, thickener solids can be present in the coating composition inan amount of from about 1.5 wt % to about 6 wt % based on total solidscontent of the coating composition. In yet other examples, thickenersolids can be present in the coating composition in an amount of fromabout 2 wt % to about 5 wt % based on total solids content of thecoating composition. In some examples, thickener solids can be presentin the coating composition in an amount of from about 1 wt % to about 5wt %, from about 2 wt % to about 6 wt %, or from about 2 wt % to about 4wt % based on total solids content of the coating composition.

In still additional examples, the coating composition can include amatting agent. A matting agent can be included in the coatingcomposition where it is desirable to decrease the gloss of the coatingor to impart a matte finish to the coating. Matting agents can beorganic, inorganic, natural, synthetic, or a combination thereof.Non-limiting examples of matting agents can include a silica mattingagent, a wax matting agent, a filler matting agent, the like, or acombination thereof. Non-limiting examples of silica matting agents caninclude amorphous silica, low crystalline silica, micronized silica,precipitated silica, an alumina silicate, other silicates, the like, ora combination thereof. Non-limiting examples of wax matting agents caninclude a beeswax, a polyethylene wax, a polypropylene wax, ahydrophilic polyolefin waxe, a blend of an acrylic resin and apolyolefin wax, the like, or a combination thereof. Non-limitingexamples of filler matting agents can include diatomite (diatomaceousearth), calcium carbonate, barium sulfate, clay, cristobalite, dolomite,feldspar, glass powder, kaolin, mica, quartz, talc, microspheres, thelike, or a combination thereof.

The matting agent can be present in the coating composition in a varietyof amounts. In some examples, the matting agent can be present in thecoating composition in an amount of from about 0.1 wt % to about 3 wt %based on a total weight of the coating composition. In other examples,the matting agent can be present in the coating composition in an amountof from about 0.5 wt % to about 2.5 wt % based on a total weight of thecoating composition. In additional examples, the matting agent can bepresent in the coating composition in an amount of from about 1 wt % toabout 2 wt % based on a total weight of the coating composition.

In other examples, matting agent solids can be present in the coatingcomposition in an amount of from about 1 wt % to about 7 wt % based ontotal solids content of the coating composition. In still otherexamples, matting agent solids can be present in the coating compositionin an amount of from about 1.5 wt % to about 6 wt % based on totalsolids content of the coating composition. In yet other examples,matting agent solids can be present in the coating composition in anamount of from about 2 wt % to about 5 wt % based on total solidscontent of the coating composition. In some examples, matting agentsolids can be present in the coating composition in an amount of fromabout 1 wt % to about 5 wt %, from about 2 wt % to about 6 wt %, or fromabout 2 wt % to about 4 wt % based on total solids content of thecoating composition.

Where both a thickener and a matting agent are included in the coatingcomposition, the thickener and matting agent can generally be present inthe coating composition at a weight ratio of from about 1:2 to about2:1. In other examples, the thickener and the matting agent can bepresent in the coating composition at a weight ratio of from about 1:1.5to about 1.5:1, or from about 1:1.2 to about 1.2:1.

In some additional examples, the coating composition can include awetting agent. A “wetting agent” as used herein can include a wettingagent, a dispersing agent, or both. Specifically, a wetting agent caninclude an agent that can be added to a composition to lower a surfacetension thereof. For example, in some cases, a wetting agent canfacilitate the displacement of air surrounding solid particles to lowerthe surface tension of the surrounding liquid as compared to the surfaceenergy of the solid particles. A dispersing agent can help preventflocculation. For example, in some cases, solid particles can attracteach other to form aggregates. A dispersing agent can associate with thesolid particles in a manner to minimize aggregation of solid particlesand facilitate repulsion between solid particles. In some examples, awetting agent can function as both a wetting agent and a dispersingagent.

A variety of wetting agents can be employed in the coating composition.Non-limiting examples can include hydrocarbon-based surfactant (e.g.,sodium dodecyl sulphate, dodecyltrimethyl-ammonium bromide,hexadecyltrimethyl-ammonium bromide, or the like), silicone-basedsurfactant (e.g., including polysiloxane, polydimethylsiloxane, siliconeglycol surfactants, silicone polyether copolymers, or the like),acetylenic surfactant, alkoxylate surfactant, polymeric wetting agent(e.g., acrylate derivatives, maleate derivatives, or the like), thelike, or a combination thereof.

Where a wetting agent is included, the wetting agent can generally beincluded in the coating composition in an amount of from about 0.1 wt %to about 3 wt % based on a total weight of the coating composition. Inother examples, the wetting agent can be included in the coatingcomposition in an amount of from about 0.3 wt % to about 2 wt % based ona total weight of the coating composition. In still other examples, thewetting agent can be included in the coating composition in an amount offrom about 0.5 wt % to about 1.5 wt %.

In some further examples, the coating composition can include a levelingagent. Leveling agents can help minimize craters, pinholes, loss ofgloss, inter-coating adhesion problems, and/or the like to provide amore level or uniform coating surface.

A variety of leveling agents can be employed in the coating compositionsdescribed herein. Non-limiting examples can include silicon-basedleveling agents (e.g., including polysiloxane, polydimethylsiloxane,silicone glycol surfactants, silicone polyether copolymers, or thelike), acrylate-based agents (e.g., including polyacrylate, polyacrylatecopolymer, fluorocarbon-modified polyacrylate, polyacrylate adsorbed onsilica particle, or the like), fluorocarbon-based agents (e.g.,fluorosurfactant, fluorinated ether acrylate, fluorinated polyether,fluoroaliphatic polyoxyethylene, or the like), hydrocarbon-based agents(e.g., sodium dodecyl sulphate, dodecyltrimethyl-ammonium bromide,hexadecyltrimethyl-ammonium bromide, oxyethylated alcohol, or the like),the like, or a combination thereof.

Where a leveling agent is included in the coating composition, it cangenerally be present in an amount of from about 0.01 wt % to about 1 wt% based on a total weight of the coating composition. In other examples,the leveling agent can be included in the coating composition in anamount of from about 0.05 wt % to about 0.5 wt % based on a total weightof the coating composition. In still further examples, the levelingagent can be included in the coating composition in an amount of fromabout 0.07 wt % to about 0.3 wt % based on a total weight of the coatingcomposition.

In some examples, the coating composition can have a pigment to binderratio of from about 0.7 to about 1.7, which can be calculated bydividing total pigment and filler solids by total binder solids. Inadditional examples, the coating composition can have a pigment tobinder ratio of from about 0.8 to about 1.5. In yet additional examples,the coating composition can have a pigment to binder ratio of from about0.9 to about 1.3. In some specific examples, the coating composition canhave a pigment to binder ratio of from about 0.8 to about 1.1, fromabout 0.9 to about 1.2, or from about 1.0 to about 1.3.

In some examples, the coating composition can have a pigment volumeconcentration of from about 20% to about 40%. In still other examples,the coating composition can have a pigment volume concentration of fromabout 22% to about 35%. In still other examples, the coating compositioncan have a pigment volume concentration of from about 25% to about 32%.The pigment volume concentration represents the volume percentage ofsolid particles in the coating composition. Thus, the pigment volumeconcentration can be calculated by dividing the total volume of pigmentand filler in the coating composition by the total volume of pigment,filler, and non-volatile components of the coating composition.

The coating compositions described herein can be used to form a coatedsubstrate. The coated substrate can include a substrate as disclosedherein having the coating composition applied to a surface of thesubstrate to form a surface coating. In some examples of the coatedsubstrate, a coating composition can be applied directly to thesubstrate. In other examples, a primer composition or the like can beapplied directly to the substrate and the coating composition can beapplied to the primer composition. Any suitable primer composition canbe employed.

In some examples, the surface coatings can provide a variety ofbeneficial properties to the coated substrate. For example, where amatting agent is employed in the coating composition, the surfacecoating can typically have a 60° gloss value of less than or equal to25. In other examples, the surface coating can have a 60° gloss value ofless than or equal to 20. In still further examples, the surface coatingcan have a 60° gloss value of less than or equal to 15 or less than orequal to 10. 60° gloss values can be determined using a variety ofsuitable gloss meters, such a Micro-TRI-gloss meter manufactured by BYKGardener Corp., for example.

Additionally, the surface coating can provide good dirt pick-upresistance (DPUR). Generally, a white coating can be drawn down on ascrub test panel at approximately 7 mils wet and subsequently cured atconstant room temperature (24° Celsius/50% RH) for seven days. Aninitial color measurement of the coated test panel can be performed toestablish a baseline. A dirt slurry mixture including three iron oxidepigments is painted onto a designated portion of the coating using abrush. The slurry is left to dry on the panel for 24 hours. The slurryis then washed off under tepid, running water while wiping gently with awet, absorbent cloth. A final color measurement is then taken and thedelta yellowness index is recorded.

With this in mind, the surface coating can generally have a DPUR valueof less than or equal to 10. In additional examples, the surface coatingcan have a DPUR value of less than or equal to 8. In still otherexamples, the surface coating can have a DPUR value of less than orequal to 5, less than or equal to 3, less than or equal to 2, or lessthan or equal to 1.

The surface coating can also have or provide a variety of otherproperties as described previously with respect to compositions orcoatings including a PUD as described herein.

EXAMPLES

The non-limiting and non-exhaustive examples that follow are intended tofurther describe various non-limiting and non-exhaustive embodimentswithout restricting the scope of the embodiments described in thisspecification. All quantities given in “parts” and “percents” areunderstood to be by weight, unless otherwise indicated.

POLYOL A ortho-phthalic anhydride/1,6-hexane diol, having a molecularweight of 1000, commercially available from Stepan Co. as STEPANPOLPC-1028-115; POLYOL B adipic acid/1,6-hexane diol, having a molecularweight of 840, commercially available from Covestro as DESMOPHEN 84H;POLYOL C polytetramethylene ether glycol (PTMEG), having a molecularweight of 1000, commercially available from INVISTA as TERATHANE 1000;POLYOL D a polycarbonate diol/1,6-hexanediol, having a molecular weightof 1000, commercially available from Covestro as DESMOPHEN C2100; POLYOLE a DMC-catalyzed, polyether polyol based on propylene glycol andpropylene oxide having a hydroxyl number of about 111 mg KOH/g and afunctionality of about 2, commercially available from Covestro as ARCOLPPG 1000; POLYOL F a butyl-diglycol based PO/EO (15.6%/63.5%) monolcapped with EO (20.9%) having a hydroxyl number of about 25 mg KOH/g,commercially available from Covestro as POLYETHER LB-25; ISOCYANATE A4,4′-dicyclohexylmethane diisocyanate having an NCO group content ofabout 31.8% and a functionality of about 2, commercially available fromCovestro as DESMODUR W; SURFACTANT A a nonionic wetting agent andmolecular defoamer (75% active liquid in ethylene glycol) commerciallyavailable from Air Products as SURFYNOL 104H; ADDITIVE Adimethylolpropionic acid (DMPA); ADDITIVE B neopentylglycol (NPG);ADDITIVE C triethylamine (TEA); SOLVENT A n-methyl-2-pyrrolidone (NMP);SOLVENT B acetone; EXTENDER A diethylenetriamine (DETA); EXTENDER Bhydrazine hydrate, 64% (HyHy); and EXTENDER C ethylenediamine (EDA).

Example 1

Table I provides the formulations used in the examples along with theirproperties. Each polyurethane dispersion A-E was made by a prepolymerprocess involving charging the specified amounts of the relevant POLYOLA-E, POLYOL F and ADDITIVE A and ADDITIVE B to a reaction vessel andheating the vessel to 70° C. The specified amount of ISOCYANTE A wasadded to the vessel and the vessel observed for an exothermic reaction.When the exothermic reaction was observed, the vessel was maintained at95° C. The mixture was sampled and assessed for percent NCO. The mixturewas cooled to 80° C. an d another sample removed and assessed forpercent NCO. The specified amounts of ADDITIVE C and ADDITIVE D wereadded to the mixture and mixed for 20 minutes. The resultant prepolymerwas dispersed in the specified amount of water along with the specifiedamount of SURFACTANT A. EXTENDERS A, B and C were added dropwise and themixture mixed for one hour while cooling to room temperature. Thepolyurethane dispersion was filtered through a 50 μm filter before use.

To make polyurethane dispersion F, an acetone process was followed inwhich the specified amounts of POLYOL A, POLYOL F, ADDITIVE A, andADDITIVE B were charged to the reaction vessel and the vessel heated to65° C. ISOCYANATE A was added to the vessel and the vessel observed foran exothermic reaction. When the exothermic reaction was observed, thevessel was maintained at 95° C. The mixture was sampled and assessed forpercent NCO. SOLVENT B was added and the temperature was maintained at50° C. Another sample removed and assessed for percent NCO. ADDITIVE Cwas added to neutralize the mixture and EXTENDERS A, B and C were addeddropwise and the mixture stirred. The resultant material was dispersedin the specified amount of water and vacuum distilled.

TABLE I Ex. A Ex. B Ex. C Ex. D Ex. E Ex. F POLYOL A 664.7 136.1 POLYOLB 259.2 POLYOL C 264.3 POLYOL D 264.3 POLYOL E 264.1 POLYOL F 57.7 22.522.9 22.9 22.9 11.8 ADDITIVE A 63.3 25.3 25.3 25.3 25.3 13.0 ADDITIVE B68.9 26.9 27.4 27.4 27.4 14.1 SOLVENT A 350 139.90 140 140 139.93SOLVENT B 599.28 ADDITIVE C 47.8 19.1 19.1 19.1 19.16 8.81 EXTENDER A21.5 8.4 8.6 8.6 8.55 4.41 EXTENDER B 21.5 8.4 8.6 8.6 8.55 4.41EXTENDER C 19.4 7.6 7.7 7.7 8.55 3.97 WATER, DI 2885.9 1157.90 1157.801157.80 1157.30 641.58 SUR- 8.6 3.4 3.4 3.4 3.42 FACTANT A ISOCYANATE790.8 321.5 314.9 314.9 314.77 161.89 A Properties % NCO 5.04 4.88 5.045.04 5.04 2.15 NCO/OH+NH 1.04 1.03 1.04 1.04 1.03 1.03 NCO:OH 1.65 1.601.65 1.65 1.65 % NMP 7.0 7.0 7.0 7.0 7.00 0 % COOH 1.25 1.25 1.25 1.251.26 1.25 % Solids 34.00 33.84 34.4 34.42 33.86 34.80 Chain ext. % 90.1991.09 90.02 90.02 93.08 91.47 % 100 100 100 100 100.21 90.08neutralization

Films were made from the formulations for testing. The film thicknesswas 6 mils (wet) and the films were dried at 50° C. for 10 minutes(except for drying time at room temperature). All testing followed afteran additional seven day rest at ambient temperature. When films weremade on vinyl substrate for AAMA 615-13 test (Table IV), the followingsurface preparation method was conducted: the vinyl substrate was wipedwith lacquer thinner, IPA and acetone.

Dry times were measured by a dry time recorder (DT-5040) manufactured bythe Paul N. Gardner Co., Inc. For assessing film hardness, pendulumhardness was measured by a pendulum damping tester (Model 299/300)manufactured by Erichsen GmbH & Co. KG and microhardness was measured bya microhardness instrument (Fisherscope HM 2000) manufactured by FischerTechnology Inc.

For determining flexibility, mandrel bending was measured by conicalmandrel bend test and by BYK impact test.

As can be appreciated by reference to Table II, there appeared to be nosignificant difference with dry time, film hardness (on glass) orflexibility possibly due to higher hard block content with all aqueouspolyurethane dispersions (PUDs).

Chemical resistance was measured by a 24-hour spot test of the indicatedchemical on glass.

Humidity resistance was measured by exposing the film to 38° C. at 100%Relative Humidity for 168 hours and assessing for blisters according toASTM D714.

As can be appreciated by reference to Table III, the POLYOL A-basedaqueous polyurethane dispersion (PUD) had comparable chemical resistanceto that of the POLYOL D-based aqueous polyurethane dispersion (PUD), butthe POLYOL A-based aqueous polyurethane dispersion (PUD) showed betterhumidity resistance.

Pencil hardness on vinyl was determined according to ASTM D3363.

Adhesion on vinyl was determined by the crosshatch adhesion test asdescribed in ASTM D 3359.

Detergent resistance was measured as described in AAMA 615-13 after 72hours immersion at 38° C. for its effect on gloss retention asdetermined by a gloss meter (Micro-TRI-gloss) manufactured by BYKGardner GmbH; Delta E as determined by a spectrophotometer (Color i7manufactured by X-rite, Inc. as described in ASTM D 2244; Appearanceafter test as determined by visual examination; and Adhesion after testas determined by crosshatch adhesion test as described in ASTM D 3359.

Gloss retention was determined by a gloss meter (Micro-TRI-gloss)manufactured by BYK Gardner Corp. and Delta E as determined by aspectrophotometer (Color i7) manufactured by X-rite, Inc. as describedin ASTM D 2244 were also conducted to measure each of nitric acid andmuriatic acid resistances. As can be appreciated by reference to TableIV, the POLYOL A-based aqueous polyurethane dispersion (PUD) hassuperior detergent resistance and higher film hardness on vinylsubstrate in AAMA 615-13.

TABLE II PUD based on POLYOL A B C D E F Dry time Set-to-touch (minutes)30 20 15 15 15 Dry-hard (minutes) 155 120 180 135 90 Film hardnessPendulum hardness (sec) 87 120 90 137 76 84 Micro hardness (N/mm2) 38.349.8 37.3 57.0 30.3 43 Flexibility Mandrel bend test @ ⅛ inch Pass PassPass Pass Pass Pass BYK impact test (Direct) (in 90 100 90 90 90 110lbs.

TABLE III PUD based on POLYOL A B C D E F Chemical resistance Muriaticacid No effect No effect No effect No effect Soften/recover No effect(10%) within 1 hour Nitric acid (10%) No effect Soften Soften/recover Noeffect Soften/recover No effect within 1 hour within 1 hour Sodium Noeffect Slightly No effect No effect Slightly No effect hydroxide (10%)soften/recover soften/recover within 1 hour within 1 hour IPASoften/recover Complete Soften/recover Soften/recover CompleteSoften/recover within 1 hour removal within 1 hour within 1 hour removalwithin 1 hour Detergent No effect No effect Soften/recover No effectSoften/recover No effect within 1 hour within 1 hour Humidity resistanceBlister None Few Medium Medium Medium

TABLE IV PUD based on POLYOL A B C D E F Pencil hardness on vinyl 3H F HF F 3H Adhesion on vinyl 5B 5B 5B 5B 5B 5B Detergent resistance Glossretention (%) 114 NT NT 79 NT 173 Delta E 0.2 NT NT 0.2 NT 0.4Appearance after test No blister Severe Deteriorated BlisterDeteriorated No blister blister Adhesion after test No loss of Loss ofLoss of Loss of Loss of No loss of adhesion adhesion adhesion adhesionadhesion adhesion Nitric acid resistance Gloss retention (%) 126 141 127134 137 134 Delta E 0.2 0.1 0.1 0.2 0.1 0.2 Muriatic acid resistanceGloss retention (%) 105 102 106 107 104 103 Delta E 0.2 0.4 0.2 0.3 0.20.1

As can be appreciated by reference to Tables III and IV, theNMP-containing polyurethane dispersion (Dispersion A) and asubstantially NMP-free polyurethane dispersion (Dispersion F) accordingto the instant invention showed similar performance in the tests.

“Glass transition temperature” (T_(g)) is given in ° C. and wasdetermined by differential scanning calorimetry. Differential scanningcalorimetry (DSC) was conducted on each of the polyols (Table V) andeach of the aqueous polyurethane dispersions (PUDs) made with therespective polyols (Table VI) to determine the glass transitiontemperature of each material. The heating rate was 20° C./min.

FIG. 1 is a differential scanning calorimetry (DSC) thermogram of POLYOLA. FIG. 2 is a DSC thermogram of POLYOL B. FIG. 3 is a DSC thermogram ofPOLYOL C. FIG. 4 is a DSC thermogram of POLYOL E. FIG. 5 is a DSCthermogram of POLYOL D.

As can be appreciated by reference to Table V and FIGS. 1, 2, 3, 4 and5, POLYOL A (ortho-phthalic based) and POLYOL E (polypropylene glycolbased) are amorphous. Others such as POLYOL B (adipate based), POLYOL C(PTMEG based) and POLYOL D (polycarbonate based) are crystalline.

TABLE V Sub-DSC −120 to 100° C. First Heat Cooling Reheat Sample T_(g)(ΔC_(p)) Tm (ΔHm) Tc (ΔHc) T_(g) (ΔC_(p)) Tm (ΔHm) Polyols ° C. (J/g °C.) ° C. (J/g) ° C. (J/g) ° C. (J/g ° C.) ° C. (J/g) Morphology POLYOL A−34 −36 Amorphous (0.43) (0.41) POLYOL B 7, 27, 42, 4, 21, 27, 30* 7,25, 45* Crystalline 48* (94.15) (95.47) (105.24) POLYOL C 14, 22* −1 17,22* Crystalline (93.79) (87.93) (101.85) POLYOL D 16, 35, 42, 16 4, 20,40, Crystalline 45* (64.24) 44* (76.78) (65.98) POLYOL E −70 −70Amorphous (0.63) (0.62) *main peak in a multiple peak event

FIGS. 6 and 7 are DSC thermograms of films, each made from an identicalpolyurethane dispersion formulation containing a different one ofPOLYOLS A, B, C, D, and E.

TABLE VI As-received samples Sub-DSC 25 to 150° C. −65 to 100° C. FirstHeat Reheat Sample Tm (ΔHm) T_(g) (ΔC_(p)) PUD Films ° C. (J/g) ° C.(J/g° C.) PUD based on POLYOL A 59 9 (2.82) (0.07) PUD based on POLYOL B63 −34 (2.71) (0.06) PUD based on POLYOL C 65 −29 (2.67) (0.04) PUDbased on POLYOL D 65 −21 (1.68) (0.06) PUD based on POLYOL E 67 −25(2.20) (0.07)

As can be appreciated by reference to Table VI and FIGS. 6 and 7, thepolyurethane dispersion based on POLYOL A (ortho-phthalic base)exhibited the highest glass transition temperature (T_(g)) at 9° C.among the five films tested. The others were below −20° C.

Betadine stain resistance for aqueous polyurethane dispersions (PUDs)which were made with the polyols listed in Table VII was assessed by achemical spot test. As can be appreciated by reference to Table VII, thePOLYOL A-based aqueous polyurethane dispersion (PUD) had better betadinestain resistance than any other aqueous polyurethane dispersions (PUDs).

TABLE VII POLYOL POLYOL POLYOL A POLYOL B C POLYOL D E 1 hour No effectSlightly Stain Slightly Stain stained stained 4 hours No effect StainStain Slightly Stain stained

TABLE VIII Hard Block on TRS (%) 60 55 51 Chain Ext % 80 88 95 80 88 9580 88 95.0 Pencil hardness +10 days 3H 6H 3H 4H 3H 2H NT H H Detergentresistance Gloss retention (%) 143.5 172.6 189.0 205.6 173.6 Failed NTFailed Failed Delta E 0.5 0.6 0.8 0.6 0.6 Failed NT Failed Failed

Example 2

Various coating compositions including matting agents were preparedusing various polyurethane dispersions to determine 60° gloss values andDPUR values for coatings prepared from each. A few comparative exampleswere also prepared employing polyacrylate resins instead of PUD resins,as polyacrylate resins are expected to have good DPUR values.Additionally, some commercially available paints were also tested asadditional comparative examples.

Each coating composition in Table IX was drawn down on a scrub testpanel at approximately 7 mils wet and subsequently cured at constantroom temperature (24° Celsius/50% RH) for seven days to form thecoating. 60° gloss for the coatings was determined by a gloss meter(Micro-TRI-gloss) manufactured by BYK Gardner Corp. DPUR for thecoatings was performed by taking an initial color reading of individualcoatings. A dirt slurry mixture consisting of three iron oxide pigmentswas prepared and painted onto a designated portion of the individualcoatings using a brush. The slurry was left to dry on the panel for 24hours. The slurry was washed off under tepid, running water while wipinggently with a wet, absorbent paper towel. A final color reading atrespective designated portions for individual coatings was then takenand the delta yellowness index was recorded.

The results of these studies are presented below in Table IX.

TABLE IX Resin % Matting 60° Chemistry Product P/B Solids Agent GlossDPUR PUD PUD based on 1.09 44.99 3.1% Minex ®, 16 1.0 Polyol A (See0.90% Diafil ® Example 1) PUD BAYHDRYOL ® 0.8 50.24 2% silica 3 9.9 UH2637 PUD BAYHDRYOL ® 0.8 45.06 2% silica 7 88.8 UH 2648 PUD BAYHDRYOL ®0.8 53.72 2% silica 13 15.3 UH XP 2592 PUD DISPERCOLL ® 0.91 59.13 2%silica, 10 91.9 U 42 3.5% wax PUD DISPERCOLL ® 1.3 50.59 1.4% Minex ®, 873.2 U 43 0.4% Diafil ® PUD DISPERCOLL ® 1.3 52.89 1.4% Minex ®, 10 58.5U 44 0.4% Diafil ® PUD DISPERCOLL ® 0.89 51.43 2% silica, 9 9.5 U 532.5% wax PUD IMPRANIL ® 0.94 65.84 2% silica, 9 29.6 DL 1554 5% wax PUDIMPRANIL ® XP 0.91 51.66 2% silica, 10 26.5 2611 3% wax PAC BAYHDRYOL ®1.28 47.66 1.3% Minex ®, 7 1.7 AH 2797 0.4% Diafil ® PAC BAYHDRYOL ®1.32 50.46 1.4% Minex ®, 20 2.2 AH 2814 0.4% Diafil ® PAC BAYHDRYOL ®1.21 50.02 3.0% Minex ®, 9 0.6 AH 2846 1.4% Diafil ® — PPG — — — 5 46.6SPEEDHIDE ® — SHERWIN — — — 4 73.1 WILLIAMS EMERALD ® — VALSPAR ® — — —4 57.1 RESERVE ™ FLAT

As can be seen from the results of Table IX, each of the formulatedcoating compositions achieved a 60° gloss value lower than or equal to20, indicating a good matte finish (i.e. lower 60° gloss valuesrepresent greater matted finishes). Additionally, many of the formulatedcoating compositions had DPUR values lower than 20, indicated good dirthad DPUR values lower than 10, or even down to 1. It is noted that, ofthe three commercially available coatings tested, the lowest DPUR valuewas 46.6. As such, several of the PUD-based coating compositionsdemonstrated considerably improved dirt pick-up resistance as comparedto the commercially available coatings.

This specification has been written with reference to variousnon-limiting and non-exhaustive embodiments. However, it will berecognized by persons having ordinary skill in the art that varioussubstitutions, modifications, or combinations of any of the disclosedembodiments (or portions thereof) may be made within the scope of thisspecification. Thus, it is contemplated and understood that thisspecification supports additional embodiments not expressly set forthherein. Such embodiments may be obtained, for example, by combining,modifying, or reorganizing any of the disclosed steps, components,elements, features, aspects, characteristics, limitations, and the like,of the various non-limiting embodiments described in this specification.In this manner, Applicants reserve the right to amend the claims duringprosecution to add features as variously described in thisspecification, and such amendments comply with the requirements of 35U.S.C. § 112(a), and 35 U.S.C. § 132(a).

Various aspects of the subject matter described herein are set out inthe following numbered clauses:

Clause 1. An aqueous polyurethane dispersion (PUD) comprising thereaction product of: (i) a polyisocyanate; (ii) a polymeric polyolhaving a number average molecular weight of 400 to 8,000 g/mol; (iii) acompound comprising at least one isocyanate-reactive group and ananionic group or potentially anionic group; (iv) an amorphous polyesterhaving a glass transition temperature (Tg) as determined by differentialscanning calorimetry (DSC) of less than −30° C.; (v) water; (vi) a monofunctional polyalkylene ether; (vii) a polyol having a molecular weightof less than <400 g/mol, and (viii) a polyamine or amino alcohol havinga molecular weight of 32 to 400 g/mol, wherein the aqueous polyurethanedispersion (PUD) has a glass transition temperature (Tg) as determinedby differential scanning calorimetry (DSC) of 0° C. to 20° C. and a hardblock content of greater than 50%.

Clause 2. The aqueous polyurethane dispersion (PUD) according to Clause1, wherein the amorphous polyester (iv) comprises ortho-phthalicanhydride.

Clause 3. The aqueous polyurethane dispersion (PUD) according to one ofClauses 1 and 2, wherein the dispersion has a hard block content of 50%to 60%.

Clause 4. The aqueous polyurethane dispersion (PUD) according to one ofClauses 1 to 3, wherein the dispersion has a hard block content ofgreater than 55% to 60%.

Clause 5. The aqueous polyurethane dispersion (PUD) according to one ofClauses 1 to 4, wherein the amorphous polyester (iv) has a molecularweight of 300 to 3000.

Clause 6. The aqueous polyurethane dispersion (PUD) according to one ofClauses 1 to 5, wherein the amorphous polyester (iv) has a molecularweight of 1000.

Clause 7. The aqueous polyurethane dispersion (PUD) according to one ofClauses 1 to 6, wherein the polyisocyanate (i) is selected from thegroup consisting of 1,6-hexamethylene diisocyanate (HDI), pentamethylenediisocyanate (PDI), isophorone diisocyanate (IPDI), 2,2,4- and2,4,4-trimethyl-hexamethylene diisocyanate, isomericbis-(4,4′-isocyanatocyclohexyl)methanes or mixtures thereof of anydesired isomer content, 1,4-cyclohexylene diisocyanate, 1,4-phenylenediisocyanate, 2,4- and 2,6-toluene diisocyanate or hydrogenated 2,4- and2,6-toluene diisocyanate, 1,5-naphthalene diisocyanate, 2,4′- and4,4′-diphenylmethane diisocyanate, 1,3- and1,4-bis-(2-isocyanato-prop-2-yl)benzene (TMXDI),1,3-bis(isocyanato-methyl)benzene (XDI), and (S)-alkyl2,6-diisocyanato-hexanoates or (L)-alkyl 2,6-diisocyanatohexanoates.

Clause 8. The aqueous polyurethane dispersion (PUD) according to one ofClauses 1 to 7, wherein the PUD contains n-methyl-2-pyrrolidone (NMP).

Clause 9. The aqueous polyurethane dispersion (PUD) according to one ofClauses 1 to 7, wherein the PUD is substantially free ofn-methyl-2-pyrrolidone (NMP).

Clause 10. One of a coating, an adhesive, a paint, a primer, a topcoat,and a sealant comprising the aqueous polyurethane dispersion (PUD)according to one of Clauses 1 to 9.

Clause 11. A coating containing the aqueous polyurethane dispersion(PUD) according to one of Clauses 1 to 9, wherein the coating passesdetergent resistance testing according to AAMA 615-13 with a minimum 90%gloss retention, a maximum color change of 5 delta E, with noblistering, with no loss of adhesion after testing and has a pencilhardness according to ASTM D3363 of at least 3H.

Clause 12. A coating containing the aqueous polyurethane dispersion(PUD) according to one of Clauses 1 to 9, wherein the coating exhibitsno staining by betadine after four hours.

Clause 13. A coating containing the aqueous polyurethane dispersion(PUD) according to one of Clauses 1 to 9, wherein the coating passeshumidity resistance testing according to ASTM D714 with no blistering.

Clause 14. The coating according to one of Clauses 11 to 13 having apencil hardness according to ASTM D3363 of from 3H to 6H.

Clause 15. A substrate having applied thereto the coating according toone of Clauses 11 to 14.

Clause 16. The substrate according to Clause 15, wherein the substrateis polyvinylchloride.

Clause 17. The substrate according to Clause 16, wherein the substrateis selected from the group consisting of floors, windows, doors, windowframes, door frames, window shutters, window surrounds railing, gates,pillars, arbors, pergolas, trellises, gazebos, posts, fencing, pipes andfittings, wire and cable insulation, automobile components, creditcards, cladding and siding.

Clause 18. The substrate according to Clause 15, wherein the substrateis selected from the group consisting of wood, polyamide (PA),polyethylene (PE), high-density polyethylene (HDPE), low-densitypolyethylene (LDPE), polyethylene terephthalate (PET),polytetrafluoroethylene (PTFE), polyester (PES), polypropylene (PP),polystyrene (PS), polyvinyl chloride (PVC), polyurethane (PU),thermoplastic polyurethane, epoxy, polycarbonate (PC), acrylonitrilebutadiene styrene (ABS), polycarbonate/acrylonitrile butadiene styrene(PC/ABS), polyethylene/acrylonitrile butadiene styrene (PE/ABS),polymethyl methacrylate (PMMA), polybenzimidazole (PBI),polyoxymethylene (POM), concrete, masonry, textiles, metals, ceramics,composites, and glass.

Clause 19. A coating containing an aqueous polyurethane dispersion(PUD), wherein the coating passes detergent resistance testing accordingto AAMA 615-13 with a minimum 90% gloss retention, a maximum colorchange of 5 delta E, with no blistering and no loss of adhesion aftertesting, wherein the coating exhibits no staining by betadine after fourhours, wherein the coating passes humidity resistance testing accordingto ASTM D714 with no blistering and wherein the coating has a pencilhardness according to ASTM D3363 of at least 3H.

Clause 20. The coating according to Clause 19, wherein the aqueouspolyurethane dispersion (PUD) comprises the reaction product of: (i) apolyisocyanate; (ii) a polymeric polyol having a number averagemolecular weight of 400 to 8,000 g/mol; (iii) a compound comprising atleast one isocyanate-reactive group and an anionic group or potentiallyanionic group; (iv) an amorphous polyester having a glass transitiontemperature (Tg) as determined by differential scanning calorimetry(DSC) of less than −30° C.; (v) water; (vi) a mono function alpolyalkylene ether; (vii) a polyol having a molecular weight of lessthan <400 g/mol, and (viii) a polyamine or amino alcohol having amolecular weight of 32 to 400 g/mol, wherein the aqueous polyurethanedispersion (PUD) has a glass transition temperature (Tg) as determinedby differential scanning calorimetry (DSC) of 0° C. to 20° C. and a hardblock content of greater than 50%.

Clause 21. The coating according to Clause 20, wherein the amorphouspolyester (iv) comprises ortho-phthalic anhydride.

Clause 22. The aqueous polyurethane dispersion (PUD) according to one ofClauses 19 to 21, wherein the PUD contains n-methyl-2-pyrrolidone (NMP).

Clause 23. The aqueous polyurethane dispersion (PUD) according to one ofClauses 19 to 22, wherein the PUD is substantially free ofn-methyl-2-pyrrolidone (NMP).

Clause 24. A paint comprising an aqueous polyurethane dispersion (PUD),wherein the paint passes detergent resistance testing according to AAMA615-13 with a minimum 90% gloss retention, a maximum color change of 5delta E, no blistering and no loss of adhesion after testing, whereinthe paint exhibits no staining by betadine after four hours, wherein thepaint passes humidity resistance testing according to ASTM D714 with noblistering and wherein the paint has a pencil hardness according to ASTMD3363 of at least 3H.

Clause 25. The paint according to Clause 24, wherein the aqueouspolyurethane dispersion (PUD) comprises the reaction product of: (i) apolyisocyanate; (ii) a polymeric polyol having a number averagemolecular weight of 400 to 8,000 g/mol; (iii) a compound comprising atleast one isocyanate-reactive group and an anionic group or potentiallyanionic group; (iv) an amorphous polyester having a glass transitiontemperature (Tg) as determined by differential scanning calorimetry(DSC) of less than −30° C.; (v) water; (vi) a mono function alpolyalkylene ether; (vii) a polyol having a molecular weight of lessthan <400 g/mol, and (viii) a polyamine or amino alcohol having amolecular weight of 32 to 400 g/mol, wherein the aqueous polyurethanedispersion (PUD) has a glass transition temperature (Tg) as determinedby differential scanning calorimetry (DSC) of 0° C. to 20° C. and a hardblock content of greater than 50%.

Clause 26. The paint according to Clause 24, wherein the amorphouspolyester (iv) comprises ortho-phthalic anhydride.

Clause 27. The paint according to one of Clauses 24 to 28, wherein thePUD contains n-methyl-2-pyrrolidone (NMP).

Clause 28. The paint according to one of Clauses 24 to 26, wherein thePUD is substantially free of n-methyl-2-pyrrolidone (NMP).

Clause 29. A substrate having applied thereto the paint according to oneof Clauses 24 to 28.

Clause 30. The substrate according to Clause 29, wherein the substratecomprises polyvinylchloride.

Clause 31. The substrate according to Clause 30, wherein the substrateis selected from the group consisting of floors, windows, doors, windowframes, window surrounds, door frames, window shutters, railing, gates,pillars, arbors, pergolas, trellises, gazebos, posts, fencing, pipes andfittings, wire and cable insulation, automobile components, cladding andsiding.

Claus 32. The substrate according to Clause 30, wherein the substrate isselected from the group consisting of wood, polyamide (PA), polyethylene(PE), high-density polyethylene (HDPE), low-density polyethylene (LDPE),polyethylene terephthalate (PET), polytetrafluoroethylene (PTFE),polyester (PES), polypropylene (PP), polystyrene (PS), polyvinylchloride (PVC), polyurethane (PU), thermoplastic polyurethane, epoxy,polycarbonate (PC), acrylonitrile butadiene styrene (ABS),polycarbonate/acrylonitrile butadiene styrene (PC/ABS),polyethylene/acrylonitrile butadiene styrene (PE/ABS), polymethylmethacrylate (PMMA), polybenzimidazole (PBI), polyoxymethylene (POM),concrete, masonry, textiles, metals, ceramics, composites, and glass.

Clause 33. The paint according to Clause 24, further including at leastone of binders, auxiliaries, pigments, dyes, matting agents, flowcontrol additives, wetting additives, slip additives, metallic effectpigments, fillers, nanoparticles, light stabilizing particles,anti-yellowing additives, thickeners, and additives for reducing surfacetension.

Clause 34. A low surface energy substrate having applied thereto acoating containing an aqueous polyurethane dispersion (PUD), wherein thecoating passes detergent resistance testing according to AAMA 615-13with a minimum 90% gloss retention, a maximum color change of 5 delta E,no blistering and no loss of adhesion after testing, wherein the coatingexhibits no staining by betadine after four hours, wherein the coatingpasses humidity resistance testing according to ASTM D714 with noblistering and wherein the coating has a pencil hardness according toASTM D3363 of at least 3H.

Clause 35. The low surface energy substrate according to Clause 34,wherein the substrate is selected from the group consisting ofpolyvinylchloride, polystyrene, polyvinyl acetate, polyvinyl alcohol,and polyacrylonitrile.

Clause 36. The low surface energy substrate according to one of Clauses23 and 35, wherein the wherein the aqueous polyurethane dispersion (PUD)comprises the reaction product of: (i) a polyisocyanate; (ii) apolymeric polyol having a number average molecular weight of 400 to8,000 g/mol; (iii) a compound comprising at least oneisocyanate-reactive group and an anionic group or potentially anionicgroup; (iv) an amorphous polyester having a glass transition temperature(T_(g)) as determined by differential scanning calorimetry of less than−30° C.; (v) water, (vi) a mono functional polyalkylene ether; (vii) apolyol having a molecular weight of less than <400 g/mol, and (viii) apolyamine or amino alcohol having a molecular weight of 32 to 400 g/mol,wherein the aqueous polyurethane dispersion (PUD) has a glass transitiontemperature (T_(g)) as determined by differential scanning calorimetryof 0° C. to 20° C. an d a hard block content of greater than 50%.

Clause 37. The low surface energy substrate according to one of Clauses34 to 36, wherein the PUD contains n-methyl-2-pyrrolidone (NMP).

Clause 38. The low surface energy substrate according to one of Clauses34 to 36, wherein the PUD is substantially free ofn-methyl-2-pyrrolidone (NMP).

Clause 39. The low surface energy substrate according to one of Clauses34 to 36, wherein the substrate has a surface energy of from 12 mJ/m² to60 mJ/m².

Clause 40. The low surface energy substrate according to one of Clauses34 to 36, wherein the substrate has a surface energy of from 25 mJ/m² to45 mJ/m².

Clause 41. The low surface energy substrate according to one of Clauses34 to 36, wherein the substrate has a surface energy of 30 mJ/m² to 40mJ/m².

Clause 42. A primer comprising an aqueous polyurethane dispersion (PUD),wherein the primer passes detergent resistance testing according to AAMA615-13 with a minimum 90% gloss retention, a maximum color change of 5delta E, no blistering and no loss of adhesion after testing, whereinthe primer exhibits no staining by betadine after four hours, whereinthe primer passes humidity resistance testing according to ASTM D714with no blistering and wherein the primer has a pencil hardnessaccording to ASTM D3363 of at least 3H.

Clause 43. The primer according to Clause 42, wherein the aqueouspolyurethane dispersion (PUD) comprises the reaction product of: (i) apolyisocyanate; (ii) a polymeric polyol having a number averagemolecular weight of 400 to 8,000 g/mol; (iii) a compound comprising atleast one isocyanate-reactive group and an anionic group or potentiallyanionic group; (iv) an amorphous polyester having a glass transitiontemperature (Tg) as determined by differential scanning calorimetry(DSC) of less than −30° C.; (v) water; (vi) a mono function alpolyalkylene ether; (vii) a polyol having a molecular weight of lessthan <400 g/mol, and (viii) a polyamine or amino alcohol having amolecular weight of 32 to 400 g/mol, wherein the aqueous polyurethanedispersion (PUD) has a glass transition temperature (Tg) as determinedby differential scanning calorimetry (DSC) of 0° C. to 20° C. and a hardblock content of greater than 50%.

Clause 44. The primer according to Clause 42, wherein the amorphouspolyester (iv) comprises ortho-phthalic anhydride.

Clause 45. The primer according to one of Clauses 42 to 44, wherein thePUD contains n-methyl-2-pyrrolidone (NMP).

Clause 46. The primer according to one of Clauses 42 to 44, wherein thePUD is substantially free of n-methyl-2-pyrrolidone (NMP).

Clause 47. A substrate having applied thereto the primer according toone of Clauses 42 to 26.

Clause 48. The substrate according to Clause 47, wherein the substrateis selected from the group consisting of floors, windows, doors, windowframes, window surrounds, door frames, window shutters, railing, gates,pillars, arbors, pergolas, trellises, gazebos, posts, fencing, pipes andfittings, wire and cable insulation, automobile components, cladding andsiding.

Clause 49. The substrate according to Clause 47, wherein the substrateis selected from the group consisting of wood, polyvinylchloride,polyamide (PA), polyethylene (PE), high-density polyethylene (HDPE),low-density polyethylene (LDPE), polyethylene terephthalate (PET),polytetrafluoroethylene (PTFE), polyester (PES), polypropylene (PP),polystyrene (PS), polyvinyl chloride (PVC), polyurethane (PU),thermoplastic polyurethane, epoxy, polycarbonate (PC), acrylonitrilebutadiene styrene (ABS), polycarbonate/acrylonitrile butadiene styrene(PC/ABS), polyethylene/acrylonitrile butadiene styrene (PE/ABS),polymethyl methacrylate (PMMA), polybenzimidazole (PBI),polyoxymethylene (POM), concrete, masonry, textiles, metals, ceramics,composites, and glass.

Clause 50. The primer according to Clause 42, further including at leastone of binders, auxiliaries, pigments, dyes, matting agents, flowcontrol additives, wetting additives, slip additives, metallic effectpigments, fillers, nanoparticles, light stabilizing particles,anti-yellowing additives, thickeners, and additives for reducing surfacetension.

Clause 51. A topcoat comprising an aqueous polyurethane dispersion(PUD), wherein the topcoat passes detergent resistance testing accordingto AAMA 615-13 with a minimum 90% gloss retention, a maximum colorchange of 5 delta E, no blistering and no loss of adhesion aftertesting, wherein the topcoat exhibits no staining by betadine after fourhours, wherein the topcoat passes humidity resistance testing accordingto ASTM D714 with no blistering and wherein the topcoat has a pencilhardness according to ASTM D3363 of at least 3H.

Clause 52. The topcoat according to Clause 51, wherein the aqueouspolyurethane dispersion (PUD) comprises the reaction product of: (i) apolyisocyanate; (ii) a polymeric polyol having a number averagemolecular weight of 400 to 8,000 g/mol; (iii) a compound comprising atleast one isocyanate-reactive group and an anionic group or potentiallyanionic group; (iv) an amorphous polyester having a glass transitiontemperature (Tg) as determined by differential scanning calorimetry(DSC) of less than −30° C.; (v) water; (vi) a mono function alpolyalkylene ether; (vii) a polyol having a molecular weight of lessthan <400 g/mol, and (viii) a polyamine or amino alcohol having amolecular weight of 32 to 400 g/mol, wherein the aqueous polyurethanedispersion (PUD) has a glass transition temperature (Tg) as determinedby differential scanning calorimetry (DSC) of 0° C. to 20° C. and a hardblock content of greater than 50%.

Clause 53. The topcoat according to Clause 51, wherein the amorphouspolyester (iv) comprises ortho-phthalic anhydride.

Clause 54. The topcoat according to one of Clauses 51 to 53, wherein thePUD contains n-methyl-2-pyrrolidone (NMP).

Clause 55. The topcoat according to one of Clauses 51 to 53, wherein thePUD is substantially free of n-methyl-2-pyrrolidone (NMP).

Clause 56. A substrate having applied thereto the topcoat according toone of Clauses 51 to 55.

Clause 57. The substrate according to Clause 56, wherein the substrateis selected from the group consisting of floors, windows, doors, windowframes, window surrounds, door frames, window shutters, railing, gates,pillars, arbors, pergolas, trellises, gazebos, posts, fencing, pipes andfittings, wire and cable insulation, automobile components, cladding andsiding.

Clause 58. The substrate according to Clause 56, wherein the substrateis selected from the group consisting of wood, polyvinylchloride,polyamide (PA), polyethylene (PE), high-density polyethylene (HDPE),low-density polyethylene (LDPE), polyethylene terephthalate (PET),polytetrafluoroethylene (PTFE), polyester (PES), polypropylene (PP),polystyrene (PS), polyvinyl chloride (PVC), polyurethane (PU),thermoplastic polyurethane, epoxy, polycarbonate (PC), acrylonitrilebutadiene styrene (ABS), polycarbonate/acrylonitrile butadiene styrene(PC/ABS), polyethylene/acrylonitrile butadiene styrene (PE/ABS),polymethyl methacrylate (PMMA), polybenzimidazole (PBI),polyoxymethylene (POM), concrete, masonry, textiles, metals, ceramics,composites, and glass.

Clause 59. The topcoat according to Clause 51, further including atleast one of binders, auxiliaries, pigments, dyes, matting agents, flowcontrol additives, wetting additives, slip additives, metallic effectpigments, fillers, nanoparticles, light stabilizing particles,anti-yellowing additives, thickeners, and additives for reducing surfacetension.

Clause 60. A coating composition, comprising: an aqueous polyurethanedispersion (PUD) comprising the reaction product of: (i) apolyisocyanate, (ii) a polymeric polyol having a number averagemolecular weight of 400 to 8,000 g/mol, (iii) a compound comprising atleast one isocyanate-reactive group and an anionic group or potentiallyanionic group, (iv) an amorphous polyester having a glass transitiontemperature (T_(g)) as determined by differential scanning calorimetry(DSC) of less than −30° C., (v) water, (vi) a mono functionalpolyalkylene ether, (vii) a polyol having a molecular weight of lessthan <400 g/mol, and (viii) a polyamine or amino alcohol having amolecular weight of 32 to 400 g/mol, wherein the aqueous polyurethanedispersion (PUD) has a glass transition temperature (T_(g)) asdetermined by differential scanning calorimetry (DSC) of 0° C. to 20° C.and a hard block content of greater than 50%; and a pigment, wherein thecoating composition has a solids content of at least 30 wt % based on atotal weight of the coating composition.

Clause 61. The coating composition of Clause 60, wherein the PUD ispresent in the coating composition in an amount of from about 45 wt % toabout 75 wt % based on a total weight of the coating composition.

Clause 62. The coating composition of Clause 60, wherein PUD solidscomprise from about 40 wt % to about 70 wt % of total solids content ofthe coating composition.

Clause 63. The coating composition of Clause 60, wherein the amorphouspolyester (iv) comprises ortho-phthalic anhydride.

Clause 64. The coating composition of Clause 60, wherein the PUD has ahard block content of 50% to 60%.

Clause 65. The coating composition of Clause 60, wherein the PUD has ahard block content of greater than 55% to 60%.

Clause 66. The coating composition of Clause 60, wherein thepolyisocyanate (i) is selected from the group consisting of1,6-hexamethylene diisocyanate (HDI), pentamethylene diisocyanate (PDI),isophorone diisocyanate (IPDI), 2,2,4- and 2,4,4-trimethyl-hexamethylenediisocyanate, isomeric bis-(4,4′-isocyanatocyclohexyl)methanes ormixtures thereof of any desired isomer content, 1,4-cyclohexylenediisocyanate, 1,4-phenylene diisocyanate, 2,4- and 2,6-toluenediisocyanate or hydrogenated 2,4- and 2,6-toluene diisocyanate,1,5-naphthalene diisocyanate, 2,4′- and 4,4′-diphenylmethanediisocyanate, 1,3- and 1,4-bis-(2-isocyanato-prop-2-yl)-benzene (TMXDI),1,3-bis(isocyanato-methyl)benzene (XDI), and (S)-alkyl2,6-diisocyanato-hexanoates or (L)-alkyl 2,6-diisocyanatohexanoates.

Clause 67. The coating composition of Clause 60, wherein the polymericpolyol has a hydroxyl number of from about 20 to about 400 KOH/g ofpolymeric polyol.

Clause 68. The coating composition of Clause 60, wherein the PUDcontains n-methyl-2-pyrrolidone (NMP).

Clause 69. The coating composition of Clause 60, wherein the PUD issubstantially free of n-methyl-2-pyrrolidone (NMP).

Clause 70. The coating composition of Clause 60, wherein the pigmentcomprises a black pigment, a blue pigment, a brown pigment, a cyanpigment, a gold pigment, a green pigment, a grey pigment, a magentapigment, an orange pigment, a pink pigment, a red pigment, a violetpigment, a white pigment, a yellow pigment, or a combination thereof.

Clause 71. The coating composition of Clause 60, wherein the pigment ispresent in the coating composition in an amount of from about 5 wt % toabout 40 wt % based on a total weight of the coating composition.

Clause 72. The coating composition of Clause 60, further comprising athickener.

Clause 73. The coating composition of Clause 72, wherein the thickenercomprises a cellulosic thickening agent, a starch thickening agent, anacrylic thickening agent, an associative thickening agent, a claythickening agent, guar, alginate, pectin, xanthene, tragacanth, starch,or a combination thereof.

Clause 74. The coating composition of Clause 72, wherein the thickeneris present in the coating composition in an amount of from about 0.1 wt% to about 3 wt % based a total weight of the coating composition.

Clause 75. The coating composition of Clause 60, wherein the coatingcomposition further comprises a matting agent.

Clause 76. The coating composition of Clause 75, wherein the mattingagent comprises a silica matting agent, a wax matting agent, a fillermatting agent, or a combination thereof.

Clause 77. The coating composition of Clause 75, wherein the mattingagent is present in the coating composition in an amount of from about0.1 wt % to about 3 wt % based a total weight of the coatingcomposition.

Clause 78. The coating composition of Clause 60, further comprising athickener and a matting agent.

Clause 79. The coating composition of Clause 78, wherein the mattingagent and the thickener are present in the coating composition at aweight ratio of from about 1:2 to about 2:1.

Clause 80. The coating composition of Clause 60, further comprising awetting agent.

Clause 81. The coating composition of Clause 80, wherein the wettingagent is present in the coating composition in an amount from about 0.5wt % to about 3 wt % based on a total weight of the composition.

Clause 82. The coating composition of Clause 60, further comprising aleveling agent.

Clause 83. The coating composition of Clause 82, wherein the levelingagent is present in the coating composition in an amount of from about0.1 wt % to about 1 wt % based on a total weight of the composition.

Clause 84. The coating composition of Clause 60, wherein the coatingcomposition includes from about 35 wt % to about 70 wt % solids based ona total weight of the coating composition.

Clause 85. The coating composition of Clause 60, wherein the coatingcomposition has a pigment to binder ratio of from about 0.7 to about1.7.

Clause 86. The coating composition of Clause 60, wherein the coatingcomposition has a pigment volume concentration of from about 20% toabout 40%.

Clause 87. The coating composition of Clause 60, wherein the coatingcomposition has a density of from about 5 pounds per gallon (lbs/gal) toabout 15 lbs/gal.

Clause 88. A coated substrate, comprising: a substrate; and a coatingcomposition according to any one of Clauses 60 through 87 applied to asurface of the substrate to form a surface coating.

Clause 87. The coated substrate of Clause 88, wherein the surfacecoating has a 60° gloss value of less than or equal to 25.

Clause 88. The coated substrate of Clause 88, wherein the surfacecoating has a dirt pick-up resistance (DPUR) value of less than or equalto 10.

What is claimed is:
 1. A coating composition, comprising: an aqueouspolyurethane dispersion (PUD) comprising the reaction product of: (i) apolyisocyanate, (iii) a compound comprising at least oneisocyanate-reactive group and an anionic group or potentially anionicgroup, (iv) an amorphous polyester having a glass transition temperature(Tg) as determined by differential scanning calorimetry (DSC) of lessthan −30° C. and comprising ortho-phthalic anhydride, (v) water, (vi) amono functional polyalkylene ether, (vii) a polyol having a molecularweight of less than <400 g/mol, and (viii) a polyamine or amino alcoholhaving a molecular weight of 32 to 400 g/mol, wherein the aqueouspolyurethane dispersion (PUD) has a glass transition temperature (Tg) asdetermined by differential scanning calorimetry (DSC) of 0° C. to 20° C.and a hard block content of greater than 50%; and a pigment; wherein thecoating composition has a solids content of at least 30 wt % based on atotal weight of the coating composition.
 2. The coating composition ofclaim 1, wherein PUD solids comprise from about 40 wt % to about 70 wt %of total solids content of the coating composition.
 3. The coatingcomposition of claim 1, wherein the polyisocyanate (i) is selected fromthe group consisting of 1,6-hexamethylene diisocyanate (HDI),pentamethylene diisocyanate (PDI), isophorone diisocyanate (IPDI),2,2,4- and 2,4,4-trimethyl-hexamethylene diisocyanate, isomericbis-(4,4′-isocyanatocyclohexyl)methanes or mixtures thereof of anydesired isomer content, 1,4-cyclohexylene diisocyanate, 1,4-phenylenediisocyanate, 2,4- and 2,6-toluene diisocyanate or hydrogenated 2,4- and2,6-toluene diisocyanate, 1,5-naphthalene diisocyanate, 2,4′- and4,4′-diphenylmethane diisocyanate, 1,3- and1,4-bis-(2-isocyanato-prop-2-yl)-benzene (TMXDI),1,3-bis(isocyanato-methyl)benzene (XDI), and (S)-alkyl2,6-diisocyanatohexanoates or (L)-alkyl 2,6-diisocyanatohexanoates. 4.The coating composition of claim 1, wherein the polymeric polyol has ahydroxyl number of from about 20 to about 400 KOH/g of polymeric polyol.5. The coating composition of claim 1, wherein the amorphous polyesterhas a molecular weight of from about 300 g/mol to about 3000 g/mol. 6.The coating composition of claim 1, wherein the pigment is present inthe coating composition in an amount of from about 5 wt % to about 40 wt% based on a total weight of the coating composition.
 7. The coatingcomposition of claim 1, further comprising a thickener in an amount offrom about 0.1 wt % to about 3 wt % based on a total weight of thecoating composition.
 8. The coating composition of claim 1, furthercomprising a matting agent in an amount of from about 0.1 wt % to about3 wt % based on a total weight of the coating composition.
 9. Thecoating composition of claim 1, further comprising a thickener and amatting agent.
 10. The coating composition of claim 9, wherein thematting agent and the thickener are present in the coating compositionat a weight ratio of from about 1:2 to about 2:1.
 11. The coatingcomposition of claim 1, further comprising a wetting agent in an amountfrom about 0.5 wt % to about 3 wt % based on a total weight of thecomposition.
 12. The coating composition of claim 1, further comprisinga leveling agent in an amount of from about 0.1 wt % to about 1 wt %based on a total weight of the composition.
 13. The coating compositionof claim 1, wherein the coating composition includes from about 35 wt %to about 70 wt % solids based on a total weight of the coatingcomposition.
 14. The coating composition of claim 1, wherein the coatingcomposition has a pigment volume concentration of from about 20% toabout 40%.
 15. The coating composition of claim 1, wherein the coatingcomposition has a density of from about 5 pounds per gallon (lbs/gal) toabout 15 lbs/gal.
 16. A coated substrate, comprising: a substrate; and acoating composition according to claim 1 applied to a surface of thesubstrate to form a surface coating.
 17. The coated substrate of claim16, wherein a primer composition is applied between the substrate andthe coating composition.
 18. The coated substrate of claim 16, whereinthe surface coating has a 60° gloss value of less than or equal to 25.19. The coated substrate of claim 16, wherein the surface coating has adirt pick-up resistance (DPUR) value of less than or equal to 10.